Introduction
Auto powder filling machine is a kind of equipment used to fill powder materials into packaging containers. It is widely used in various industries, such as food, cosmetics, pharmaceuticals and so on.
This article will introduce the principle of dry powder filling machine and its working process in detail:
The principle of all in powder filling machine:
The working principle of the auto powder filling machine mainly includes the following steps:
1. Material supply
Powder materials are usually supplied to the hopper of auto powder filling machine through the vibrating feeder or screw feeder. The vibration or screw movement of the feeder conveys the powder material evenly to the next working section.
2. Filling device
Filling device is the core component of dry powder filling machine, which is responsible for quantitative filling of powder materials into the packaging container. Common filling devices include rotary filling device and auger type powder filling machine device.
2.1 Rotary filling device
Rotary filling device consists of rotary disc, filling tube and lifting mechanism. There are several filling tubes on the rotating disc, and each filling tube corresponds to a packaging container. During the working process, the rotating disc will rotate so that each filling tube is aligned with the powder material in the feeding hopper in turn. Then, the lifting mechanism lowers the filling tubes so that the powder material enters the packaging container. As the disc rotates, the filling process is repeated until all containers are filled.
2.2 Auger powder filling machine
The auger type powder filling machine device consists of a screw conveyor and a filling tube. The screw conveyor transports the powdered material from the feed hopper to the filling tube by means of rotation. The powder material will be pushed by the screw conveyor during the conveying process, so as to achieve quantitative filling. The rotating speed of the screw conveyor and the pitch of the screw can be adjusted according to different materials and filling requirements.
3. Control system
All fill powder filling machine is usually equipped with advanced control system to control the whole filling process. The control system can automatically adjust the working status of the filling device according to the set parameters, such as filling volume, filling speed and so on. At the same time, the control system can also monitor the operation of the equipment, such as fault alarms, equipment shutdown and so on.
Third, the working process
The working process of all in powder filling machine includes the following steps:
1. Start-up preparation: turn on the power, start the control system, and make initial settings of the equipment.
2. Material supply: supply the powder material into the hopper through the feeder.
3. Filling Device Adjustment: Adjust the parameters of the filling device, such as rotating speed, pitch, etc., according to the filling requirements.
4. Filling operation: Place the packaging container on the working table of the filling machine, start the filling device and begin the filling process.
5. Filling completion: when the packaging container reaches the set filling volume, the filling device stops working and the filling process ends.
6. Packaging container handling: remove the filled packaging container and carry out the next sealing, labelling and other operations.
Fourth, the advantages and applications
Automatic auger powder filling machine has the following advantages:
- High filling precision: the dry powder filling machine adopts advanced control system and filling device, which can achieve high precision filling and reduce the waste of materials.
- High production efficiency: the dry powder filling machine's working speed is fast and can meet the needs of mass production.
- Simple operation: all fill powder filling machine usually adopts touch screen or button control, simple and convenient operation, reducing the complexity of manual operation.
Dry powder filling machine is widely used in food, cosmetic, pharmaceutical and other industries. For example, in the food industry, powder filling machines are commonly used to fill products such as flour, icing sugar, coffee powder and so on. In the cosmetics industry, Dry powder filling machine is often used to fill foundation, eye shadow, honey powder and other products. In the pharmaceutical industry, automatic auger powder filling machine is commonly used for filling powder, pharmaceutical products.
V. Summary
Dry powder filling machine is a kind of equipment used to fill powder materials into the packaging container. Through the collaborative work of material supply, filling device and control system, auger powder filling machine is able to achieve high-precision and high-efficiency filling operation. It has a wide range of application prospects in food, cosmetic, pharmaceutical and other industries. With the continuous progress of science and technology, the performance and function of Dry powder filling machine will be more and more perfect to provide better support for the production of various industries.
Powder filling machine-Boan Machine Manufacture
1. Raw material feeding and pretreatment system:
Raw material storage tank and conveying system
Weighing and batching system
Crusher, mixer, vibrating sifter and other pre-processing equipment
2. Filling system.
Volumetric metering device, can accurately control the filling volume of 150 grams - 3 kg.
Automatic high speed rotary filling machine for 20oz and 7000cc cans with a capacity of 30 and 20 pcs per minute.
Automatic conveyor line to feed the cans into the filling area.
3. Sealing system.
Thermal induction automatic sealing machine for high sealing of plastic cans with aluminum foil.
The sealing head is adapted to the can size 89-120mm.
4. Auxiliary equipment.
Can washing machine to ensure cans are clean.
Automatic spoon insertion machine to put the measuring cup into the can.
Automatic desiccant dispenser, put the desiccant package into the can.
Metal detector to ensure that the product is free from metal impurities.
5. Printing and Automated Packing.
Automatic inkjet printer, print the lot number and production date on the bottom of the can.
Labeling machine, labeling the cans.
Automated Packing line, put the sealed cans into cartons.
For different products, production parameters and auxiliary equipment can be adjusted according to the actual situation.
The working principle of each part of the machine is listed in detail.
1. Dry prodcut and powders filling machine Raw material feeding and pre-treatment system.
Raw material storage tank and conveying system: screw conveyor or belt conveyor is used to convey raw materials from the storage area to the production line.
Weighing and batching system: Electronic scales are used for accurate weighing of batches, and raw materials are automatically placed according to the recipe requirements.
Crusher: High-speed rotating blades are used to pulverize the raw materials to achieve the required fineness and uniformity.
Mixer: the use of propeller or impeller mixing, will be fully mixed with different raw materials.
Vibrating sieve machine: using vibrating sieve to remove oversized or impurity particles, to ensure that the raw material particle size meets the requirements.
2. auger powder filling machine system.
Volumetric metering device: using piston or screw type metering, through the circular movement of the piston or screw, accurate measurement of the required filling weight.
Rotary filling machine: through the rotary distribution disk, the measured powder will be quickly injected into the tank at one time. The aperture of the dispensing disk can be adjusted to suit different can types.
Automatic Conveyor Line: Adopting belt or roller conveyor line, the empty cans will be continuously fed into the filling area, realizing fully automatic operation.
3. Sealing system.
Thermal induction sealing machine: the can mouth cover is heated to a certain temperature by the sealing head, which melts the cover material and the can mouth under pressure to form a solid thermal melt seal.
Sealing head: According to different can mouth size 89-120mm, the heating sealing head with corresponding diameter is used to ensure the sealing effect.
4. Auxiliary equipment.
Can body washing machine: Adopt air washing machine to clean the inner wall of can body thoroughly to ensure no impurity.
Spoon automatic insertion machine: through the mechanical arm, the pre-prepared measuring cup into the tank accurately.
Desiccant Automatic Insertion Machine: The individually packaged desiccant is automatically inserted into the can to further protect the product.
Metal Detector: Scan the products for metal impurities through metal detection sensor to ensure product quality and safety.
5. Printing and Poweder packing machines.
Inkjet Printing Machine: The inkjet printing head is used to print the batch number and production date on the bottom of the can.
Labeling machine: the pre-designed labels are automatically attached to the can.
Packing line: put the sealed canned products into cartons manually or automatically to complete the packaging.
Powder filling production line-Powder Filling Solution-Powder Dispensing Soluctions
The whole production line can realize the full automation operation from raw material putting, filling, sealing, assisting to printing and labeling, which meets the GMP standard, and is suitable for the filling of powder products with different capacity from 20oz to 7000cc.