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Automatic 16-lane counting and filling production line case design

1.The expected daily production capacity (in terms of capsule quantity).

between 500,000 to 1000,000 capsules per day packaging

2.The capsule specifications (size, model) being used.

Different capsule sizes require compatible equipment.

Capsule size we use #1, #0, #00 hard vegetable capsules.

3.The nature of the capsule material (powder, granules, etc.).

The material characteristics will impact the design Capsules counting and Gummies counting process and filling in the bottles with automatic bottling line.

4.The production environment requirements (cleanroom class, temperature, humidity, etc.)

To ensure the production line equipment can meet the environmental conditions.

no special temperature and humidity requirements just room temp 20C , 35% humidity.

We do need GMP compliance in room and machine as our facility is GMP certified for Cleanroom Class.

5.Whether higher levels of automation are required (such as automatic bottle filling, etc. Or blister and then cartooning machine added or other package material filling).

We need automatic bottles filler, silica inserts, metal detector, capper, heat induction sealer, plastic shrink seal on top of cap, expire date and lot printer, labeler, and collecting table.

6.The layout requirements for the production line (floor space, arrangement, etc.).

To design a production line solution suitable for the customer's facility, we have facility to hold the whole line in straight.

7.Subsequent maintenance, training, validation, and other requirements

we might need a training for operation and maintenance and need to be according to our country, no other requirments.

automatic 16-lane counting and filling production line, including detailed information on various machines and equipment.

The main equipment includes:

1. BA-1000 Bottle Turntable

2. BA-DSL-16pro 16-Lane Counting Machine

3. BA-150 Metal Detector

4. BA-GZJ-600D Desiccant Filler

5. BA-XG-200D High-Speed Capping Machine

6. BA-FK-3000 Induction Sealer

7. BA-YPTB-200 Vertical Round Bottle Labeling Machine

8. BA-TB-150 Shrink Sleeve Machine

Each equipment has detailed technical specifications and functional introductions, including applicable scope, production capacity, dimensions, weight, etc.

The entire production line can complete the automated production process from automatic bottle feeding, counting, filling, capping, labeling, to shrink sleeve application.

The entire production line meets GMP requirements and is suitable for automated production in industries such as pharmaceuticals and food.