Automatic Capsule filling machine

  The NJP-400 Automatic Capsule Filling Machine operates on a systematic principle comprising the following steps:   Drug Dispensing: The drug is loaded into the dosing disk from the storage hopper. The dosing disk dispenses the drug into the capsule bowl through rotation.   Capsule Filling: The NJP 400 Fully Automatic Hard Capsule Filling Machine bowl rotates, directing the drug to the filling needle. The filling needle precisely fills the drug into the capsules.   Controlled Filling: The drive mechanism regulates the movement of the NJP 400 Fully Automatic Hard Capsule Filling Machine needle to ensure accurate drug filling according to predetermined parameters.   Automated Control: A sophisticated computerized control system orchestrates the synchronization of various machine components, enabling seamless automation of the filling process.   Operating the NJP-400 Automatic Capsule Filling Machine entails the following steps:   Preparation: Verify the normal functioning of machine components including the storage hopper, dosing disk, capsule bowl, filling needle, drive, and computer control system.   Parameter Adjustment: Adjust machine parameters such as filling volume and speed to align with production requirements.   Commence Operation: Initiate the machine, load the drug into the storage hopper, and allow the machine to autonomously execute the drug filling process.   Monitoring and Adjustment: Regularly monitor the filled capsules to ensure compliance with quality standards. Adjust machine parameters or halt operations for inspection if any deviations occur.   Shutdown and Cleaning: Upon completion of filling, deactivate the machine and thoroughly clean all machine parts to maintain hygiene and prepare for subsequent use.   It's imperative to adhere to operational guidelines when utilizing the Economic automatic capsule filling machine NJP400 to prevent operational errors leading to machine malfunction or compromised product quality. Additionally, routine maintenance and timely repairs are essential to sustain machine functionality and productivity over time.  

In order to meet the requirements of modern commodity packaging diversification, domestic and foreign companies have begun to develop and adapt to multi-variety, small-batch general packaging machinery and equipment. A capsule filling machine is a packaging machine that fills a precise number of packages into various containers.   It is understood that the capsule filling machine is a special capsule filling equipment for the pharmaceutical industry. On the basis of the traditional capsule filling machine, it has been repeatedly improved, which improves the frequency and amplitude of the vibrator and the arc of the arrangement guide plate, so that its arrangement speed is faster and the success rate of automatic arrangement is higher. And the fuselage is made of stainless steel materials, which meets the standard requirements of GMP. It is the first choice for pharmaceutical factories, health care product factories, hospital preparation rooms, etc. China's domestic equipment is lower than foreign products in terms of production speed, output, precision, and stability of equipment operation, especially in preparation machinery and packaging machinery, our gap is very large, lO years behind European products. For example, the price of a high-end capsule filling machine in foreign countries is 20 times that of domestic general products, its production speed is 4-5 times that of domestic capsule machines, and the powder leakage rate is one-tenth of that of domestic capsule machines. China's domestic equipment is lower than foreign products in terms of production speed, output, precision, and stability of equipment operation, especially in preparation machinery and packaging machinery, our gap is very large, lO years behind European products. For example, the price of a high-end capsule filling machine in foreign countries is 20 times that of domestic general products, its production speed is 4-5 times that of domestic capsule machines, and the powder leakage rate is one-tenth of that of domestic capsule machines. However, compared with imported products, domestic capsule filling machines have their own advantages, and their applicable varieties are also different, and the advantages of domestic capsule filling machines are also obvious, such as low price, low maintenance cost and convenient after-sales service. Therefore, only by making full use of the advantages of the equipment scientifically and rationally and giving full play to the best performance of these equipment can the equipment be more excellent in serving production. Guangdong Boan Machinery produces automatic capsule filling machine, semi-automatic capsule filling machine, liquid capsule filling machine, friends who need capsule machine or pharmaceutical manufacturers and health care product manufacturers please contact us.  

It is a fully automatic capsules filling machine. The machine can complete the following processes automatically including feeding capsules, opening capsules, filling drugs, rejecting unqualified products, closing capsules, outputting products, cleaning molds.   This machine is one suitable for mass production capsule filling machine packing machine, it is an intermittent motion and hole plate type filling fully automatic capsule filling equipment. it has the characteristics of compact mechanism, small volume, lower noise, precision filling dosage, multi-function, running stably etc. It can finish the following motion at same time: capsule feeding, capsule separating, powder filling, capsule rejecting, capsule locking, finished capsule discharge and module cleaning etc. This machine is designed for meet the volume-produce on the basis of model NJP Series capsule powder filling machine. it increase the lifting mechanism that easy to clean. It saves the cost and manpower for the enterprise that need volume-produce.  Powder dosing uses the 5 stage tamping technology for an enhanced accuracy. Filling of pellets is available. Capsules from the bunker are fed into the orienting device along the vertical guide. Then they are transferred into special cells on the rotor. Here the capsule is separated, after what the bottom part comes to the filling position. After filling the bottom part with the material, on next positions the non-separated capsules are rejected, and the filled bottom parts are joined with top parts, counted and taken away into the receiving box. The transmission mechanism has no springs or grooved cams, and the bearing does a rolling motion inside the groove, so that the movement mechanism accurately returns to its initial position. It has a closed lubrication system, which can regularly and automatically lubricate various transmission mechanisms and extend the service life. The self locking capsule filling machine carries up-down closing and fastening of capsule caps to the body of the filled capsule, thus avoiding capacity differences caused by the capsule from escaping the mold and leaking the drug inside. The capsule filling machine has a 10.4 inch colorful LCD display screen. The device can automatically alarm or stop operating when there is a capsule shortage, powder shortage, vacuum malfunction, dust absorption faults and machine door loosening. This capsulefilling machine uses an SEW motor and Siemens electrical components. It includes the bearings and high-precision intermittent indexing box, which makes the performance of control mechanism and transmission mechanism more stable. The operator can quickly finish equipment cleaning and mold replacement. During the cleaning process, various cleaning liquids can be filled to clean and disinfect the inner hole of the mold. All of these improve the qualification rate of capsules and reduce the difference in drug filling capacity. The capsule fillingmachine and the motor are separately installed, making them safer and easy to clean. It uses a dual air supply patented technology, which improves the success rate of capsule entering, and avoids the phenomenon of capsules escaping from the mold and the damaging of capsule bodies. It uses an ultra-low workstation turntable design, which decreases the station movement inertia and abrasion of components, as well as extends the service life of the cam indexing box to ensure machine stability.   In the filling mechanism, we use a cam instead of a conventional lever, which increases the filling power and decreases the vibration and noise.