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The working principle of a Fully Automatic Electronic Pill Tablet Capsule Counter centers around the automation of counting and dispensing tablets, capsules, and pills without the need for manual counting. Here is an overview of how it typically works: Tablet Counter Filling: The Electronic Tablet Capsule Counting Machine starts with the user loading the bulk product (pills, capsules, or tablets) into a hopper. This hopper is designed to ensure a consistent flow of the product into the counting mechanism. Vibratory Plates or Channels: The product passes onto vibratory plates or channels that evenly distribute and align the items to ensure they are presented to the Automatic Tablet and Capsule Counting sensors individually. Automatic Tablet and Capsule Counting Sensors: As the tablets or capsules move, they pass through an electronic Automatic Tablet and Capsule Counting Sensors. This sensor commonly uses infrared technology or optical sensors that can detect the passing of each individual item by the interruption of a light beam. Precision Counting: The sensors count the tablets or capsules accurately by detecting the size and shape of each item. This technology ensures a precise count, which is critical in Tablet and capsule inspection Pharmaceutical Counting where dosage accuracy is paramount. Dispensing: Once the set number of items has been counted, the machine triggers a gating mechanism that allows the counted dose to be dispensed into a container, such as a bottle or blister pack. Quality Control: Higher-end models may include additional quality control features, such as the ability to detect broken or chipped tablets or reject nonconforming items, ensuring that only products that meet quality standards are packaged. Feedback Loop: Information from the sensors is continuously fed back into the system to verify count accuracy and regulate the speed of the filling process to match the required pace of production. Integration with Packaging Line: The Tablet and capsule inspection Pharmaceutical Counting is often integrated into a larger automated packaging line, where the filled containers can be further processed for labeling, sealing, and packing for shipment. It's important to note that while the basic principles are shared, different machines may have variations in their specific mechanisms and technologies used, depending on the manufacturer and the complexity of the equipment.

First, the overall structure of the blister packing machine Pharmaceutical blister machine is one of the key equipment in modernized pharmaceutical production line, and its overall structure is divided into two parts: host part and control system. (I) Main machine part The host part mainly includes feeding system, molding system, cutting system and discharging system. These systems work together to complete the continuous production of blister. 1. Feeding system: It is responsible for automatically feeding the pharmaceutical raw materials into the blister packing machine blister molding area to ensure the accuracy and uniformity of the raw materials. 2. Forming System: Presses pharmaceutical raw materials into blisters of specified shapes and sizes through precise mold and pressure control,and then blister sealing in blister packing machine 3. Cutting system: In the process of continuous production of blisters, the blisters are cut off at the right time to form independent pharmaceutical packaging units. 4. Discharge system: conveying the cut off blisters to the collection area for subsequent packaging and transportation. (ii) Control system Control system is the "brain" of the blister packing machine, responsible for monitoring and regulating the host of the various aspects of work. It is usually composed of PLC (programmable logic controller) and touch screen to realize automation control, data recording and fault alarm functions. Second, the blister packing machine workstation details The workflow of the blister machine can be subdivided into the feeding station, blister packing machine blister molding station, cut off the workstation and the next workstation. (A) feeding station Feeding station is the starting point of blister production. In this station, pharmaceutical raw materials are accurately measured and fed into the molding system. Equipment such as vibrators or screw conveyors are used to ensure even distribution and smooth flow of raw materials. (ii) Blister molding station of blister packing machine The molding station is the core part of the blister machine. Here, pharmaceutical raw materials are pressed into the shape of blister by the mold under the action of high temperature and pressure. During the molding process, parameters such as temperature, pressure and time need to be strictly controlled to ensure the quality and stability of the blister. (C) Cutting off station The cutting station is responsible for cutting the continuously produced blisters according to the set length. The integrity and consistency of each blister is ensured by precise pneumatic or mechanical cutting devices. (D) Unloading station The unloading station is the end point of the blister packaging process. The cut blister packing machine are transported to the discharging system, and after collecting, organizing and counting, they are ready to enter the next packaging process. Third, blister machine maintenance and maintenance In order to ensure the stable operation and prolong the service life of the blister machine, regular maintenance and repair is essential. (A) regular cleaning Regular cleaning of the blister machine to remove dust and dirt accumulated on the surface. In particular, key parts such as molding dies and cutting devices need to be disassembled and cleaned regularly to prevent residues from affecting product quality. (B) lubrication maintenance Regular lubrication of the moving parts of the blister machine to reduce friction and wear. According to the requirements of the equipment manual, use the appropriate lubricant and lubrication cycle to ensure that the lubrication effect is durable. (C) Regular inspection Regularly conduct a comprehensive inspection of the blister packing machine, including the electrical system, air pressure system, transmission system, etc.. Promptly repair or replace damaged parts when problems are found to ensure the normal operation of the equipment. In summary, blister packaging in pharmaceutical industry is one of the indispensable equipment in the pharmaceutical production line. Through its overall structure, station details and maintenance and maintenance of a comprehensive introduction, I hope to provide useful reference and guidance for the relevant operation and maintenance personnel.

Tablets & Capsules Counting Line: Detailed Process Flow： 1. Bottle Unscrambler The bottle unscrambler is the initial stage of the tablets/capsules counting line. Its primary function is to organize and feed the empty bottles onto the production line in an orderly fashion, ensuring smooth and efficient operation. The unscrambler uses a combination of mechanical and pneumatic systems to gently lift and orient the bottles, readying them for the next stage. 2. Air Rinser Following the bottle unscrambler, the air rinser removes any dust or particles from the interior of the bottles using a high-pressure air jet. This step is crucial for ensuring the purity and hygiene of the tablets & capsules filling that will be inserted later. The air rinser ensures that the bottles are clean and ready to receive the product. 3. Dessicant Pouch/Canister Inserter To maintain the integrity and shelf life of the tablets & capsules filling, a dessicant pouch or canister is inserted into each bottle. This dessicant absorbs any moisture that may enter the bottle, preventing it from affecting the product. The inserter mechanism accurately places the dessicant in each bottle, ensuring consistent product quality. 4. Tablet Counter Filling Machine (BA-DSL-8PR/8C Multiple Channels/12Pro/16Pro/16C/24C/32C ) The Tablet Counter Filling Machine is a crucial component of the line, responsible for accurately counting and dispensing the tablets & capsules filling into the bottles. It offers multiple channel options (BA-DSL-8PR/8C Multiple Channels/12Pro/16Pro/16C/24C/32C)to accommodate different production capacities and requirements. The Tablet/Capsule Counter uses precision mechanisms to ensure that the correct number of Tablet Counter Filling is dispensed into each bottle, maintaining consistency throughout the production run. In an Automated Capsule and Tablet Counting Machine Pharmacy, tablets can be manually loaded into the feeding hopper or using a specialized device. This hopper is also packed with a vibrating mechanism to feed tablets into the machine. The feeding hopper facilitates the controlled release of tablets onto multiple-channel vibratory plates.   5. Cotton Inserter   After the Automated Capsule and Tablet Counting Machine are counted and dispensed, a cotton inserter places a cotton plug or disc into the bottle. This cotton acts as a barrier, preventing the tablets from rattling or shifting during transportation and storage. It also adds an additional layer of protection and security for the product.   6. Capper The capper is responsible for sealing the bottles after the tablets & capsules filling and cotton have been inserted. It applies the appropriate caps or closures to the bottles, ensuring they are securely sealed and ready for the next stage. The capper operates quickly and accurately, maintaining the flow of the production line.   7. Aluminum Foil Sealer   For added security and tamper evident features, an aluminum foil sealer is used to apply a foil overlay over the cap. This foil seal not only enhances the visual appeal of the bottle but also provides an additional layer of tamper resistance, ensuring the integrity of the product throughout its shelf life.   8. Labeler   Finally, the labeler applies the necessary product information labels to the bottles. These labels contain crucial information such as product name, dosage instructions, expiration date, and batch numbers. The labeler ensures that each bottle is accurately and consistently labeled, facilitating product traceability and consumer confidence.   The Tablet & Capsule Counting Line, from bottle unscrambler to labeler, is a highly specialized and integrated system designed to efficiently and accurately produce packaged tablets & capsules. Each stage of the line is carefully designed and monitored to ensure consistency, hygiene, and product quality.

NJP-7500C Fully Automatic Capsule Filling Machine realizes automatic alarm and automatic shutdown mainly depends on its advanced control system and sensor technology. The following are the main steps and mechanisms to realize this function. 1. Sensor monitoring: The Automatic Capsule Filling Machine NJP-7500C is equipped with a variety of sensors for real-time monitoring of various parameters and status in the production process. These sensors include： Capsule missing sensor: Detects the presence of capsules in the capsule supply channel and triggers an alarm when capsules are insufficient or interrupted. Powder Out Sensor: monitors the powder supply system to ensure that there is sufficient powder and warns when there is insufficient powder. Vacuum and Pressure Sensor: Detects air pressure during capsule filling and locking to ensure proper operation. Door Sensor: Monitor whether the machine door is closed or not, to ensure that the machine is closed during the operation process   2. Control System Processing: The control system of Njp-7500 Automatic Hard Capsule Filling Machine continuously receives signals from various sensors and processes them in real time. When the sensor detects abnormalities or exceeds the preset threshold When the sensor detects an abnormal situation or exceeds the preset threshold, the control system will respond immediately. 3. Automatic Alarm: Once the sensor detects an abnormality, the control system will trigger the alarm mechanism. other forms of alarm devices, in the form of sound and light signals to the operator to send a warning. At the same time, the device's color LCD display will show the appropriate error messages or warning prompts, so that the operator can quickly locate the problem. 4. Automatic shutdown: In addition to alarm signals, the control system of NJP-7500 Industrial Automatic Self Locking Capsule Filling Machine will automatically shut down when necessary. This is to prevent abnormal conditions on the equipment or product cause further damage.  When a serious error or potential safety hazard is detected, the control system will immediately cut off the power supply of key components or stop the related operation to ensure the safety of the equipment and operators. 5. Record and traceability: The control system of NJP-7500 automatic capsule filling machine also has OPC Server function, which can record various data and events in the production process in real time.  This includes the time of alarms and shutdowns, reason, and related operational information. These records can be used for subsequent analysis and improvement, helping to improve production efficiency and product quality.   In summary, the NJP7500 capsule powder filling machine realizes automatic alarm and automatic shutdown functions through advanced sensors and control systems, thus ensuring the stability and safety of the production process. These features help reduce human errors and accidents, and improve production efficiency and product quality.  

Capsule filling machines, as one of the crucial equipment in the pharmaceutical industry, play an indispensable role in the process of drug formulation. With the continuous development of the pharmaceutical industry and the advancement of technology, the capsule filling machine market is also evolving and expanding. As a leading company in the field of capsule filling machines, Boan Machinery Co., Ltd. has been committed to providing customers with the most advanced capsule filling machine equipment and solutions, promoting the progress and development of the pharmaceutical industry.   Rise of Technological Innovation Technological innovation will be the driving force behind the future development of the capsule filling machine market. With the continuous advancement of science and technology, manufacturers of capsule filling machines will continuously introduce more advanced and intelligent products to meet the growing demands of the pharmaceutical industry. •      Intelligent Control Systems: The next generation of capsule filling machines will be equipped with intelligent control systems, enabling automated production, remote monitoring, and data analysis to improve production efficiency and quality control. •      Precision Metering Technology: Accurate drug filling is a key factor in ensuring product quality. Future capsule filling machines will adopt more precise metering technology to ensure accurate drug dosage in each capsule. •      Intelligent Production Lines: Intelligent production lines will become a trend in the future, with capsule filling machines seamlessly connected to other equipment to achieve automation and efficiency in the production process.   Rise of Personalized Medicine With the rise of personalized medicine, the demand for customized drug formulations will continue to increase. As a key equipment for producing personalized drug formulations, capsule filling machines will usher in new development opportunities. •      Increased Demand for Customized Production: Manufacturers of capsule filling machines will face increasingly diverse product demands, requiring flexible adjustment of production lines to meet the personalized production needs of customers. •      Adaptability to Diverse Products: Future capsule filling machines will have higher flexibility and adaptability, capable of meeting the filling needs of different specifications and types of drug capsules, providing customized solutions for customers.   Intensification of Global Competition With the increasing integration and internationalization of the global pharmaceutical industry, competition in the capsule filling machine market will intensify. Manufacturers need to continuously improve product quality and technological level to maintain a competitive advantage in the global market. •      Market Expansion and Brand Building: Manufacturers of capsule filling machines will actively expand international markets, strengthen brand building, and enhance product visibility and competitiveness. •      Importance of Technological Innovation: In the global market competition, technological innovation will be the key for companies to gain a competitive advantage. Manufacturers need to continuously invest in research and development, introduce high-performance products that meet market demand, and win the trust and support of customers.   Boan Machinery Co., Ltd.: Your Reliable Partner As a leading company in the field of capsule filling machines, Boan Machinery Co., Ltd. will continue to focus on technological innovation and product quality improvement, providing customers with high-quality and efficient capsule filling machine equipment and solutions. We look forward to working with you to create a better future in the capsule filling machine market! Contact us and let's jointly create the future of the capsule filling machine market!

In the realm of Blister Packaging Solutions, the DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine stands out as a paragon of efficiency and reliability. Blister packaging machines like the DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine are designed to encapsulate products in a cavity, usually with a paper backing or aluminum seal. These specialized packaging systems offer protection for products against external factors such as humidity and contamination while providing a degree of tamper resistance. Working Principle: The DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine machine operates on a fundamental principle that combines heat sealing and pressure. First, rolls of flat film, which can be Alu-Alu or Alu-PVC depending on the application demands, are unwound and guided through pre-heating stations to make them pliable. The film is then stretched onto a forming die that shapes the blister cavity, which is immediately filled with the product. A lidding material, often a pre-printed push-through aluminum foil, is then applied over the shaped blister. Here is where the expertise of the Blister Pack Manufacturer is paramount. The machine's precision ensures that each component – the product, blister film, and lidding material – are perfectly synchronized. Multiple stations work in concert, with sensors and controls adjusting for variations in material to ensure a consistent and reliable seal. After the lidding material is placed, heat and pressure are applied to create a bond between the blister film and the lidding material. The DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine employs robust mechanisms, often using a combination of pneumatic and mechanical systems, to ensure that the seals are not only strong and hermetic but also appropriately formed to meet stringent packing standards. Key Components: Forming Unit: Tailored to handle both Alu-Alu and Alu-PVC films, the DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine ensures a versatile approach to blister formation. Sealing Unit: Heat and pressure parameters are finely tuned for optimal sealing performance, crucial for preserving product integrity. Cutting Unit: Precision-engineered die-cutting ensures clean edges and uniform blister sizes, a hallmark of quality in blister packaging machines. Customers can expect blister packaging solutions that fulfill rigorous industry standards, ensuring that pharmaceuticals and consumer goods are perfectly preserved in their journey from manufacturer to end user. The DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine embodies the Blister Pack Manufacturer's commitment to this quality, presenting a machine that is user-friendly, highly efficient, and impressively reliable. In conclusion, the DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine brings forth a streamlined packaging solution, catering to the high demands of today's blister packaging requirements. With a keen understanding of material properties and machine design, this equipment promises to be a worthwhile investment for businesses seeking to enhance their packing operations without compromise. The DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine ensures a consistent and reliable seal through a combination of precision-engineered components, high-quality materials, and sophisticated control systems. Here are the key factors that contribute to its effective sealing process: Thermo-regulation: The machine is equipped with advanced heating elements that provide consistent heat distribution throughout the sealing process. Thermostatic controls enable precise temperature adjustments to maintain the optimal heat range required for effecient sealing of Alu-Alu and Alu-PVC materials. Pressure Application: A unifrom pressure mechanism is integral to the sealing station. The DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine employs either pneumatic cylinders or servo motors that apply even pressure during the sealing phase, ensuring that each blister pocket is sealed without air pockets or weak spots. Material Synchronization: The machine's feed system is designed to synchronize the blister film and lidding material perfectly. This ensures that there are no misalignments which could potentially compromise the seal's integrity. Quality Materials: The quality of the blister and lidding materials is crucial. The machine is compatible with high-grade aluminum and PVC films that respond well to the heat and pressure applied during sealing, thereby forming a strong bond that maintains the package integrity. Process Monitoring: Advanced sensor technology monitors the sealing parameters in real-time. If deviations from the set parameters occur, the system can automatically adjust or alert the operator to ensure consistent quality. Sealing Dies: The machine uses precision-made dies that are robust and ensure clean, consistent sealing margins. They are custom-manufactured for different product specifications to maintain uniformity across batches. Validation and Compliance: The DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine is designed keeping in mind the pharmaceutical industry’s standards for validation and compliance. Whether it's adhering to cGMP guidelines or meeting FDA regulations, the machine's sealing efficiency reflects the high standards it's built to satisfy. Maintenance Protocols: Regular maintenance and calibration of the sealing components also play a vital role in ensuring a consistent and reliable seal. The DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine’s design facilitates easy access for cleaning and maintenance, which helps in preserving optimal functionality over time. By integrating all these technological advancements and thorough design considerations, the DPP-160 Alu-Alu/Alu-PVC Blister Packing Machine manages to deliver an exceptional sealing performance, ensuring that each blister package is perfectly intact and ready for distribution.

In the field of pharmaceutical packaging, choosing a suitable capsule filling machine is crucial, which is directly related to production efficiency, product quality and economic benefits of the enterprise. Below I will explain how to choose the right capsule filling machine for you in depth and give you some advice. First, let's dive into some of the key picking factors: Production Scale: The scale of production is one of the first factors in choosing a capsule filling machine. For small-scale production, a semi-automatic capsule filling machine may be more economical. These machines are often suitable for R&D and trial phases and offer flexibility for small batch production. However, for large-scale production, fully automated, high-capacity capsule filling models are preferred. Capsule Type & Size: The type and size of the capsule is crucial in choosing the right filling machine. Different capsule sizes and types require different specifications of capsule filling machines. Therefore, when choosing a model, it is important to ensure that the capsule filler you choose is adaptable to the capsule specifications used on your production line and has the flexibility to change molds. Accuracy and Stability: In the pharmaceutical sector, the precision of the filling is crucial. Choose a capsule machine with high accuracy and stability to ensure consistency in each drug dose. This is not only related to the quality of the product, but also related to the safety of patients. Cleanliness and Hygiene Standards: The pharmaceutical industry has very strict requirements for cleanliness and hygiene. Choose an automatic capsule filling machine that is easy to clean and complies with GMP (Good Manufacturing Practice) standards to ensure the hygienic and safe production process. Material selection and surface design are also critical to prevent cross-contamination. Technical Support & Maintenance: Choose a capsule filling machine manufacturer with reliable technical support and after-sales service. Make sure your team is adequately trained to address potential issues and maintain equipment in a timely manner. Reliable technical support reduces production line downtime and increases productivity. Cost-benefit analysis: Finally, a cost-benefit analysis is conducted. Take into account the acquisition cost, operating costs, and maintenance costs of the equipment. While high-end, fully automated models may have high capacity and precision, they can be too expensive in small-scale production, and the pros and cons need to be weighed on a case-by-case basis. In general, choosing the right capsule filling machine needs to consider multiple factors such as production scale, capsule type, precision and stability, hygiene standards, and after-sales service. Fully communicate with professional manufacturers to understand their technical strength and experience to ensure that the selected capsule filling machine can maximize your production requirements. Boan Machinery has been committed to producing high-quality, cost-effective, safe and stable capsule filling machines for many years, if necessary, please contact us, we will serve you wholeheartedly.

In recent years, with the continuous development of China's pharmaceutical industry and the increasing number of drug types, the pharmaceutical dosage forms have become more abundant, and the quality of drug packaging materials and the technology of medicine box processing and production have also made significant progress. Based on this, the packaging requirements of major pharmaceutical manufacturing enterprises for drugs are also increasing, especially the requirements for blister packaging machines, and various multi-functional automatic blister packaging machines have also begun to be gradually used in various pharmaceutical enterprises. The blister packaging machine is a blister formed with transparent plastic film or thin sheets, and the product is sealed between the blister and the bottom plate by heat sealing, bonding and other methods, which is suitable for blister aluminum (PTP)/plastic (PVC) composite sealing packaging of tablets, capsule drugs, medical devices, health care products and similar materials, and the principle of blister molding is that the PVC hard sheet is heated through the mold and uses compressed air to form the blister of the required shape and size. The specific molding process of the blister packing machine is that the blister packaging machine is heated and blown by PVC, dosing, heat sealing, batch numbering, Every cut four or five or six medicine plates are arranged in dislocation, through the manipulator dividing device, the two forerunners of the conveyor belt are respectively put into the medicine plate bin of the cartoning machine, and the servo motor of the silo counts the board to the medicine plate of the cartoning machine, and the folded instructions are pushed into the carton, the batch number is marked, and the box is locked, the box is out of the strapping machine silo, stacked, bundled, and enters the bin of the packer, and the box is stacked and packed again, and the box is sealed. The above packaging and forming actions are completed by PLC and motion control system, and there are various detection methods such as drug material shortage, drug stain defects, medicine board defects, missing instructions, automatic rejection, and automatic alarm records of various faults. Good blister packaging machine has good heat sealing performance, stability, correct synchronization, and various equipment shutdown linkage, which overcomes the shortcomings of manual handling and low processing efficiency in the intermediate links, improves the degree of automation of production, improves processing efficiency, and is favored by users. In order to improve the performance of the blister packaging machine, many enterprises have strict management from structural design, manufacturing to inspection, starting from the structural design, continuous improvement, and continuous improvement and accumulation of design and production experience, in order to improve the reliability and stability of the blister packaging machine in production. For example, the blister packaging machine developed by Yuzhuang Technology integrates blister molding, material insertion, and die-cutting output, and is suitable for automatic production and support of products such as vials, water injection bottles, and oral liquid bottles in the pharmaceutical industry. Overall, the blister packaging machine brings more value to the enterprise, improves the production efficiency, and greatly reduces the cost investment of the enterprise. With the rapid development of pharmaceutical and other industries, the future blister packaging machine will also usher in a broader development space. However, the market is changing instantly, and enterprises also need to seize the market trend and constantly update and upgrade equipment. Boan Machinery is a professional R&D and production of blister packing machine, providing different models to meet the different needs of enterprises, DPP-80 blister pack machine, DPP-80L blister forming machine,Servo type automatic blister packing machine.

introduce It is critical for any pharmaceutical company to ensure that safe, reliable, high-quality products are produced. Manufacturers and contract packaging companies of solid-dose pharmaceutical products are challenged to strictly adhere to regulatory standards while struggling to meet the growing demands of the healthcare industry. In this pursuit, the integration of advanced technologies such as tablet inspection cameras has been a game-changer, bringing significant benefits to pharmaceutical manufacturers around the world. Now you can experience unmatched product quality and raise the bar for yourself with the advanced BottleChrom inspection system with monolithic rejection. This cutting-edge technology is able to identify and reject damaged and erroneous tablets and capsules, ensuring that each bottle contains only the highest quality product. Strengthen quality control The tablet inspection camera acts as a vigilant guardian, monitoring each tablet or capsule and verifying its quality against a set of predefined parameters. By utilizing advanced imaging and analysis techniques, this cutting-edge system can quickly detect the slightest irregularities in shape, size, or color, indicating potential defects or deviations from the intended composition. Its role in quality control ensures that only products of the highest standards reach consumers. Prevent external pollution Foreign contaminants, whether foreign particles or incorrect tablets or capsules, pose a significant risk to the safety of patients and consumers and can damage a pharmaceutical company's reputation. The visual inspection system can effectively prevent such accidents from happening. It is able to identify foreign objects with unmatched accuracy, ensuring that only the intended product enters the bottle, minimizing the potential for mix-ups and cross-contamination. The monolithic rejection system, as an option for the BottleChrom camera system, takes quality control to the next level. This ingenious device is designed to extract foreign objects and defective products from the product stream before entering the infrared product counting channel of the counting machine, without affecting the overall output of the machine. By quickly eliminating these anomalies, the single-piece rejection system prevents them from reaching the filling stage and ensures that only the perfect product is dispensed into the bottles. Maintain brand reputation In an era of heightened awareness and scrutiny, maintaining a strong brand reputation is essential for any pharmaceutical company. Any case of substandard or contaminated products can have serious consequences, from costly recalls to irreversible damage to brand image. Tablet inspection systems are equipped with a single tablet rejection device that acts as a strong defense against potential quality issues. By rejecting foreign objects and defective products in a timely and effective manner, the system maintains brand integrity, protects patient safety, and reinforces trust in the manufacturer's commitment to delivering only the highest quality medicines. How does it work? The BottleChrom inspection system with monolithic rejection device is used to inspect the products used by CremerCFS 622andCFI 622Counting and bottle filling systems for tablets or capsules processed by the counting module. When the product is running on the vibrating plate of the counting module, multiple full-color cameras monitor the product in real time. Cameras and dedicated software detect the color, shape, damage, and breakage of the product. The system can distinguish between defective products and foreign products. Defective products may be small product chips or damaged or broken products. A foreign product is any product or object that should not be present in a product batch. Counting and bottle filling systems If a defective product is detected, the vibrating plate of the counting module is briefly paused while the so-called "reject chute" moves to its outer "extended" position and the defective product is removed by vacuum. Subsequently, the defective product is blown directly into the lockable collection drum. If a foreign object is detected, the machine stops immediately and an alarm message is prompted. After manual removal of foreign objects, the confirmation button must be pressed by an operator with the required access rights before the operation can be restarted. The BottleChrom with Monolithic Rejection System offers several key advantages over other visual inspection and monitoring systems available. The biggest advantage of monolithic rejection is that incorrect or damaged tablets or capsules can be removed almost instantaneously and instantaneously, without affecting the overall output of the machine. This allows up to 400 good bottles to be checked in real time every minute! Operational efficiency and cost savings While the primary goal of a visual inspection system is to maintain quality standards, it also provides tangible benefits to pharmaceutical manufacturers in terms of operational efficiency and cost savings. By quickly and accurately identifying defective or non-compliant products, the camera can proactively intervene and prevent downstream complications. Adopting a monolithic rejection system not only enhances quality control, but also improves operational efficiency and saves costs. By eliminating manual intervention when identifying and removing individual faulty tablets, the system streamlines the manufacturing process, reduces human error, and increases throughput. This automation optimizes resource utilization, minimizes rework, and ultimately delivers significant cost savings for pharmaceutical manufacturers. conclusion The integration of tablet inspection cameras and monolithic rejection systems represents a major leap forward in pharmaceutical manufacturing. These advanced technologies play an integral role in maintaining the quality, safety, and integrity of pharmaceutical products. By combining precise imaging, analytical capabilities, and targeted removal of defective and foreign tablets, these systems enable manufacturers to ensure the production of reliable pharmaceutical products while improving operational efficiency, reducing costs, and maintaining their brand reputation. Embracing these advancements is not just a step towards excellence or a smart investment; Boan Machinery R&D counting line is specially designed for the counting and filling of tablets, capsules, pills, gummies and other nutritional health products and supplement products, controlled by PLC and photoelectric detection system, which fully meets the requirements of GMP. The basic equipment included is a bottle unscrambler machine, a pharmaceutical counting machine, a desiccant jetting machine, a capping machine, an induction foil sealing machine, a labeling machine and a bottle turntable. All equipment can work independently or form a complete packaging line.  The tablet inspection camera and monolithic rejection system can be designed according to the customer's requirements and meet the user's needs, please contact us if you need it.

In order to meet the requirements of modern commodity packaging diversification, domestic and foreign companies have begun to develop and adapt to multi-variety, small-batch general packaging machinery and equipment. A capsule filling machine is a packaging machine that fills a precise number of packages into various containers.   It is understood that the capsule filling machine is a special capsule filling equipment for the pharmaceutical industry. On the basis of the traditional capsule filling machine, it has been repeatedly improved, which improves the frequency and amplitude of the vibrator and the arc of the arrangement guide plate, so that its arrangement speed is faster and the success rate of automatic arrangement is higher. And the fuselage is made of stainless steel materials, which meets the standard requirements of GMP. It is the first choice for pharmaceutical factories, health care product factories, hospital preparation rooms, etc. China's domestic equipment is lower than foreign products in terms of production speed, output, precision, and stability of equipment operation, especially in preparation machinery and packaging machinery, our gap is very large, lO years behind European products. For example, the price of a high-end capsule filling machine in foreign countries is 20 times that of domestic general products, its production speed is 4-5 times that of domestic capsule machines, and the powder leakage rate is one-tenth of that of domestic capsule machines. China's domestic equipment is lower than foreign products in terms of production speed, output, precision, and stability of equipment operation, especially in preparation machinery and packaging machinery, our gap is very large, lO years behind European products. For example, the price of a high-end capsule filling machine in foreign countries is 20 times that of domestic general products, its production speed is 4-5 times that of domestic capsule machines, and the powder leakage rate is one-tenth of that of domestic capsule machines. However, compared with imported products, domestic capsule filling machines have their own advantages, and their applicable varieties are also different, and the advantages of domestic capsule filling machines are also obvious, such as low price, low maintenance cost and convenient after-sales service. Therefore, only by making full use of the advantages of the equipment scientifically and rationally and giving full play to the best performance of these equipment can the equipment be more excellent in serving production. Guangdong Boan Machinery produces automatic capsule filling machine, semi-automatic capsule filling machine, liquid capsule filling machine, friends who need capsule machine or pharmaceutical manufacturers and health care product manufacturers please contact us.  

It is a fully automatic capsules filling machine. The machine can complete the following processes automatically including feeding capsules, opening capsules, filling drugs, rejecting unqualified products, closing capsules, outputting products, cleaning molds.   This machine is one suitable for mass production capsule filling machine packing machine, it is an intermittent motion and hole plate type filling fully automatic capsule filling equipment. it has the characteristics of compact mechanism, small volume, lower noise, precision filling dosage, multi-function, running stably etc. It can finish the following motion at same time: capsule feeding, capsule separating, powder filling, capsule rejecting, capsule locking, finished capsule discharge and module cleaning etc. This machine is designed for meet the volume-produce on the basis of model NJP Series capsule powder filling machine. it increase the lifting mechanism that easy to clean. It saves the cost and manpower for the enterprise that need volume-produce.  Powder dosing uses the 5 stage tamping technology for an enhanced accuracy. Filling of pellets is available. Capsules from the bunker are fed into the orienting device along the vertical guide. Then they are transferred into special cells on the rotor. Here the capsule is separated, after what the bottom part comes to the filling position. After filling the bottom part with the material, on next positions the non-separated capsules are rejected, and the filled bottom parts are joined with top parts, counted and taken away into the receiving box. The transmission mechanism has no springs or grooved cams, and the bearing does a rolling motion inside the groove, so that the movement mechanism accurately returns to its initial position. It has a closed lubrication system, which can regularly and automatically lubricate various transmission mechanisms and extend the service life. The self locking capsule filling machine carries up-down closing and fastening of capsule caps to the body of the filled capsule, thus avoiding capacity differences caused by the capsule from escaping the mold and leaking the drug inside. The capsule filling machine has a 10.4 inch colorful LCD display screen. The device can automatically alarm or stop operating when there is a capsule shortage, powder shortage, vacuum malfunction, dust absorption faults and machine door loosening. This capsulefilling machine uses an SEW motor and Siemens electrical components. It includes the bearings and high-precision intermittent indexing box, which makes the performance of control mechanism and transmission mechanism more stable. The operator can quickly finish equipment cleaning and mold replacement. During the cleaning process, various cleaning liquids can be filled to clean and disinfect the inner hole of the mold. All of these improve the qualification rate of capsules and reduce the difference in drug filling capacity. The capsule fillingmachine and the motor are separately installed, making them safer and easy to clean. It uses a dual air supply patented technology, which improves the success rate of capsule entering, and avoids the phenomenon of capsules escaping from the mold and the damaging of capsule bodies. It uses an ultra-low workstation turntable design, which decreases the station movement inertia and abrasion of components, as well as extends the service life of the cam indexing box to ensure machine stability.   In the filling mechanism, we use a cam instead of a conventional lever, which increases the filling power and decreases the vibration and noise.