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Capsule machine as Pharmaceutical Production Line important equipment, its Powder/Pellet Filling/Pharmaceutical Process directly affects the quality and stability of the finished capsule. The following is a detailed description of Capsule Filling Machine Powder/Pellets and Granules Filling and Compression Process, mainly including material preparation and inspection, capsule automatic feeding, accurate distribution of powder, filling powder to the capsule, vibration and uniform distribution, compaction of powder to ensure that the filling, capsule sealing and quality inspection and output and so on.

I. Material Preparation and Inspection

Before starting the powder filling and compaction process, first of all need to prepare enough capsules and powder. Capsules need to meet the quality requirements, no damage, no contamination, the size of the machine requirements. The powder needs to pass strict screening and testing to ensure that its quality, particle size and uniformity meet the product standards. In addition, the Capsule Filling Machine/Pharmaceutical Equipment and related equipment need to conduct a comprehensive inspection to ensure that the equipment is in good working condition.

Second, the capsule automatic feeding

Capsule Filling Machine/Pharmaceutical Equipment through the automatic feeding system, the capsules from the storage hopper automatically fed into the feeding track. In this process, the quantity and quality of capsules are monitored by sensors and control system to ensure that each capsule can accurately and smoothly enter the next operation.

Third, accurate distribution of powder

The key to the Powder/Pellet Filling/Pharmaceutical Process is precise distribution.  Capsule Machine/NJP/Pharmaceutical Automation adopts a precise measuring device to accurately measure the powder according to the preset dosage parameters. Measuring device through precise control of the flow rate and quantity of powder, to ensure that each capsule is filled with the same amount of powder and meet the standards.

Fourth, Powder Filling Technology into the capsule

The measured powder is accurately fed into the capsule through the filling mechanism. The design of the filling mechanism needs to ensure that the powder can enter the capsule smoothly and quickly, while avoiding leakage and waste of powder. In the filling process, it is also necessary to pay attention to the uniformity of the distribution of the powder to ensure the firmness and stability of the powder in the capsule.

Five, vibration uniform distribution

In order to ensure uniform distribution of powder in the capsule, capsule machine in the filling will usually be used after the vibration device on the capsule vibration processing. Through vibration, the powder can be uniformly distributed in the capsule to eliminate possible gaps and accumulation phenomenon, thus improving the firmness and stability of the powder in the capsule.

Six, Compression/Powder Compaction to ensure that the filling

Powder filling is completed, the need for compaction of the powder in the capsule. Capsule Machine/NJP/Pharmaceutical Automation using a specialized compaction mechanism, the capsule for moderate pressure, so that the powder is more compact, full. Compaction process needs to ensure that the pressure is uniform, moderate, to avoid damage or deformation of the capsule, while ensuring the fullness and stability of the powder.

Seventh, the capsule automatic sealing

Powder filling and compaction is completed, the capsule machine will automatically sealing operation. Sealing mechanism through accurate positioning and heating technology, the capsule ends are tightly sealed to ensure that the powder will not leak. The temperature and pressure should be controlled during the sealing process to avoid thermal damage to the capsule or poor sealing and other problems.

Eight, quality inspection and output

Finish sealing the capsule will enter the quality inspection. Through the photoelectric detection, weight detection and other means, the capsule for a full range of testing to ensure that each capsule filling volume, sealing quality and other standard requirements. The qualified capsules will be automatically sent out of the machine for subsequent packaging or warehousing operations; unqualified capsules will be automatically rejected or reprocessed.

In summary, Capsule Filling Machine Powder/Pellets and Granules Filling and Compression Process involves a number of key links and steps. Through precise measurement, uniform distribution, moderate compaction and automatic sealing and other measures, the quality and stability of capsule filling can be ensured, and the overall quality of the product and Pharmaceutical Production Line competitiveness can be improved.