capsule powder filling machine

NJP-7500C Fully Automatic Capsule Filling Machine realizes automatic alarm and automatic shutdown mainly depends on its advanced control system and sensor technology. The following are the main steps and mechanisms to realize this function. 1. Sensor monitoring: The Automatic Capsule Filling Machine NJP-7500C is equipped with a variety of sensors for real-time monitoring of various parameters and status in the production process. These sensors include： Capsule missing sensor: Detects the presence of capsules in the capsule supply channel and triggers an alarm when capsules are insufficient or interrupted. Powder Out Sensor: monitors the powder supply system to ensure that there is sufficient powder and warns when there is insufficient powder. Vacuum and Pressure Sensor: Detects air pressure during capsule filling and locking to ensure proper operation. Door Sensor: Monitor whether the machine door is closed or not, to ensure that the machine is closed during the operation process   2. Control System Processing: The control system of Njp-7500 Automatic Hard Capsule Filling Machine continuously receives signals from various sensors and processes them in real time. When the sensor detects abnormalities or exceeds the preset threshold When the sensor detects an abnormal situation or exceeds the preset threshold, the control system will respond immediately. 3. Automatic Alarm: Once the sensor detects an abnormality, the control system will trigger the alarm mechanism. other forms of alarm devices, in the form of sound and light signals to the operator to send a warning. At the same time, the device's color LCD display will show the appropriate error messages or warning prompts, so that the operator can quickly locate the problem. 4. Automatic shutdown: In addition to alarm signals, the control system of NJP-7500 Industrial Automatic Self Locking Capsule Filling Machine will automatically shut down when necessary. This is to prevent abnormal conditions on the equipment or product cause further damage.  When a serious error or potential safety hazard is detected, the control system will immediately cut off the power supply of key components or stop the related operation to ensure the safety of the equipment and operators. 5. Record and traceability: The control system of NJP-7500 automatic capsule filling machine also has OPC Server function, which can record various data and events in the production process in real time.  This includes the time of alarms and shutdowns, reason, and related operational information. These records can be used for subsequent analysis and improvement, helping to improve production efficiency and product quality.   In summary, the NJP7500 capsule powder filling machine realizes automatic alarm and automatic shutdown functions through advanced sensors and control systems, thus ensuring the stability and safety of the production process. These features help reduce human errors and accidents, and improve production efficiency and product quality.  

Capsule filling machines, as one of the crucial equipment in the pharmaceutical industry, play an indispensable role in the process of drug formulation. With the continuous development of the pharmaceutical industry and the advancement of technology, the capsule filling machine market is also evolving and expanding. As a leading company in the field of capsule filling machines, Boan Machinery Co., Ltd. has been committed to providing customers with the most advanced capsule filling machine equipment and solutions, promoting the progress and development of the pharmaceutical industry.   Rise of Technological Innovation Technological innovation will be the driving force behind the future development of the capsule filling machine market. With the continuous advancement of science and technology, manufacturers of capsule filling machines will continuously introduce more advanced and intelligent products to meet the growing demands of the pharmaceutical industry. •      Intelligent Control Systems: The next generation of capsule filling machines will be equipped with intelligent control systems, enabling automated production, remote monitoring, and data analysis to improve production efficiency and quality control. •      Precision Metering Technology: Accurate drug filling is a key factor in ensuring product quality. Future capsule filling machines will adopt more precise metering technology to ensure accurate drug dosage in each capsule. •      Intelligent Production Lines: Intelligent production lines will become a trend in the future, with capsule filling machines seamlessly connected to other equipment to achieve automation and efficiency in the production process.   Rise of Personalized Medicine With the rise of personalized medicine, the demand for customized drug formulations will continue to increase. As a key equipment for producing personalized drug formulations, capsule filling machines will usher in new development opportunities. •      Increased Demand for Customized Production: Manufacturers of capsule filling machines will face increasingly diverse product demands, requiring flexible adjustment of production lines to meet the personalized production needs of customers. •      Adaptability to Diverse Products: Future capsule filling machines will have higher flexibility and adaptability, capable of meeting the filling needs of different specifications and types of drug capsules, providing customized solutions for customers.   Intensification of Global Competition With the increasing integration and internationalization of the global pharmaceutical industry, competition in the capsule filling machine market will intensify. Manufacturers need to continuously improve product quality and technological level to maintain a competitive advantage in the global market. •      Market Expansion and Brand Building: Manufacturers of capsule filling machines will actively expand international markets, strengthen brand building, and enhance product visibility and competitiveness. •      Importance of Technological Innovation: In the global market competition, technological innovation will be the key for companies to gain a competitive advantage. Manufacturers need to continuously invest in research and development, introduce high-performance products that meet market demand, and win the trust and support of customers.   Boan Machinery Co., Ltd.: Your Reliable Partner As a leading company in the field of capsule filling machines, Boan Machinery Co., Ltd. will continue to focus on technological innovation and product quality improvement, providing customers with high-quality and efficient capsule filling machine equipment and solutions. We look forward to working with you to create a better future in the capsule filling machine market! Contact us and let's jointly create the future of the capsule filling machine market!

In the field of pharmaceutical packaging, choosing a suitable capsule filling machine is crucial, which is directly related to production efficiency, product quality and economic benefits of the enterprise. Below I will explain how to choose the right capsule filling machine for you in depth and give you some advice. First, let's dive into some of the key picking factors: Production Scale: The scale of production is one of the first factors in choosing a capsule filling machine. For small-scale production, a semi-automatic capsule filling machine may be more economical. These machines are often suitable for R&D and trial phases and offer flexibility for small batch production. However, for large-scale production, fully automated, high-capacity capsule filling models are preferred. Capsule Type & Size: The type and size of the capsule is crucial in choosing the right filling machine. Different capsule sizes and types require different specifications of capsule filling machines. Therefore, when choosing a model, it is important to ensure that the capsule filler you choose is adaptable to the capsule specifications used on your production line and has the flexibility to change molds. Accuracy and Stability: In the pharmaceutical sector, the precision of the filling is crucial. Choose a capsule machine with high accuracy and stability to ensure consistency in each drug dose. This is not only related to the quality of the product, but also related to the safety of patients. Cleanliness and Hygiene Standards: The pharmaceutical industry has very strict requirements for cleanliness and hygiene. Choose an automatic capsule filling machine that is easy to clean and complies with GMP (Good Manufacturing Practice) standards to ensure the hygienic and safe production process. Material selection and surface design are also critical to prevent cross-contamination. Technical Support & Maintenance: Choose a capsule filling machine manufacturer with reliable technical support and after-sales service. Make sure your team is adequately trained to address potential issues and maintain equipment in a timely manner. Reliable technical support reduces production line downtime and increases productivity. Cost-benefit analysis: Finally, a cost-benefit analysis is conducted. Take into account the acquisition cost, operating costs, and maintenance costs of the equipment. While high-end, fully automated models may have high capacity and precision, they can be too expensive in small-scale production, and the pros and cons need to be weighed on a case-by-case basis. In general, choosing the right capsule filling machine needs to consider multiple factors such as production scale, capsule type, precision and stability, hygiene standards, and after-sales service. Fully communicate with professional manufacturers to understand their technical strength and experience to ensure that the selected capsule filling machine can maximize your production requirements. Boan Machinery has been committed to producing high-quality, cost-effective, safe and stable capsule filling machines for many years, if necessary, please contact us, we will serve you wholeheartedly.

In order to meet the requirements of modern commodity packaging diversification, domestic and foreign companies have begun to develop and adapt to multi-variety, small-batch general packaging machinery and equipment. A capsule filling machine is a packaging machine that fills a precise number of packages into various containers.   It is understood that the capsule filling machine is a special capsule filling equipment for the pharmaceutical industry. On the basis of the traditional capsule filling machine, it has been repeatedly improved, which improves the frequency and amplitude of the vibrator and the arc of the arrangement guide plate, so that its arrangement speed is faster and the success rate of automatic arrangement is higher. And the fuselage is made of stainless steel materials, which meets the standard requirements of GMP. It is the first choice for pharmaceutical factories, health care product factories, hospital preparation rooms, etc. China's domestic equipment is lower than foreign products in terms of production speed, output, precision, and stability of equipment operation, especially in preparation machinery and packaging machinery, our gap is very large, lO years behind European products. For example, the price of a high-end capsule filling machine in foreign countries is 20 times that of domestic general products, its production speed is 4-5 times that of domestic capsule machines, and the powder leakage rate is one-tenth of that of domestic capsule machines. China's domestic equipment is lower than foreign products in terms of production speed, output, precision, and stability of equipment operation, especially in preparation machinery and packaging machinery, our gap is very large, lO years behind European products. For example, the price of a high-end capsule filling machine in foreign countries is 20 times that of domestic general products, its production speed is 4-5 times that of domestic capsule machines, and the powder leakage rate is one-tenth of that of domestic capsule machines. However, compared with imported products, domestic capsule filling machines have their own advantages, and their applicable varieties are also different, and the advantages of domestic capsule filling machines are also obvious, such as low price, low maintenance cost and convenient after-sales service. Therefore, only by making full use of the advantages of the equipment scientifically and rationally and giving full play to the best performance of these equipment can the equipment be more excellent in serving production. Guangdong Boan Machinery produces automatic capsule filling machine, semi-automatic capsule filling machine, liquid capsule filling machine, friends who need capsule machine or pharmaceutical manufacturers and health care product manufacturers please contact us.  

It is a fully automatic capsules filling machine. The machine can complete the following processes automatically including feeding capsules, opening capsules, filling drugs, rejecting unqualified products, closing capsules, outputting products, cleaning molds.   This machine is one suitable for mass production capsule filling machine packing machine, it is an intermittent motion and hole plate type filling fully automatic capsule filling equipment. it has the characteristics of compact mechanism, small volume, lower noise, precision filling dosage, multi-function, running stably etc. It can finish the following motion at same time: capsule feeding, capsule separating, powder filling, capsule rejecting, capsule locking, finished capsule discharge and module cleaning etc. This machine is designed for meet the volume-produce on the basis of model NJP Series capsule powder filling machine. it increase the lifting mechanism that easy to clean. It saves the cost and manpower for the enterprise that need volume-produce.  Powder dosing uses the 5 stage tamping technology for an enhanced accuracy. Filling of pellets is available. Capsules from the bunker are fed into the orienting device along the vertical guide. Then they are transferred into special cells on the rotor. Here the capsule is separated, after what the bottom part comes to the filling position. After filling the bottom part with the material, on next positions the non-separated capsules are rejected, and the filled bottom parts are joined with top parts, counted and taken away into the receiving box. The transmission mechanism has no springs or grooved cams, and the bearing does a rolling motion inside the groove, so that the movement mechanism accurately returns to its initial position. It has a closed lubrication system, which can regularly and automatically lubricate various transmission mechanisms and extend the service life. The self locking capsule filling machine carries up-down closing and fastening of capsule caps to the body of the filled capsule, thus avoiding capacity differences caused by the capsule from escaping the mold and leaking the drug inside. The capsule filling machine has a 10.4 inch colorful LCD display screen. The device can automatically alarm or stop operating when there is a capsule shortage, powder shortage, vacuum malfunction, dust absorption faults and machine door loosening. This capsulefilling machine uses an SEW motor and Siemens electrical components. It includes the bearings and high-precision intermittent indexing box, which makes the performance of control mechanism and transmission mechanism more stable. The operator can quickly finish equipment cleaning and mold replacement. During the cleaning process, various cleaning liquids can be filled to clean and disinfect the inner hole of the mold. All of these improve the qualification rate of capsules and reduce the difference in drug filling capacity. The capsule fillingmachine and the motor are separately installed, making them safer and easy to clean. It uses a dual air supply patented technology, which improves the success rate of capsule entering, and avoids the phenomenon of capsules escaping from the mold and the damaging of capsule bodies. It uses an ultra-low workstation turntable design, which decreases the station movement inertia and abrasion of components, as well as extends the service life of the cam indexing box to ensure machine stability.   In the filling mechanism, we use a cam instead of a conventional lever, which increases the filling power and decreases the vibration and noise.