NJP-7500,7800 Industrial Automatic Self Locking Capsule Filling Machine
The NJP-7500, 7800 industrial automatic self -locking capsule filling machine is capable of fastening the filled capsules, preventing the drugs inside from leakage. It features an automatic alarm function and long service life.
Product Name :
NJP-7500 Capsule Filling MachineCertification :
cGMP CE ISO SGS and etc.Lead Time :
15 Days Fast Delivery.Loading Port :
Guangzhou/Shenzhen / ShanghaiProduct Function :
00#~5# and Safety capsule A~EAfter-Sales Provided :
Engineers available to service machinery overseas.Warranty :
1 YearsMOQ :
1Overview
This machine is one suitable for mass production automatic capsule filling equipment, it is an intermittent motion and hole plate type filling fully automatic capsule filling equipment. it has the characteristics of compact mechanism, small volume, lower noise, precision filling dosage, multi-function, running stably etc. It can finish the following motion at same time: capsule feeding, capsule separating, powder filling, capsule rejecting, capsule locking, finished capsule discharge and module cleaning etc. This machine is designed for meet the volume-produce on the basis of model NJP Series automatic capsule filling machine. it increase the lifting mechanism that easy to clean. It saves the cost and manpower for the enterprise that need volume-produce.
Powder dosing uses the 5 stage tamping technology for an enhanced accuracy. Filling of pellets is available.
Capsules from the bunker are fed into the orienting device along the vertical guide.
Then they are transferred into special cells on the rotor. Here the capsule is separated, after what the bottom part comes to the filling position.
After filling the bottom part with the material, on next positions the non-separated capsules are rejected, and the filled bottom parts are joined with top parts, counted and taken away into the receiving box.
The equipment design is fully in line with the requirements of CGMP and FDA specification.
Main Features
The transmission mechanism has no springs or grooved cams, and the bearing does a rolling motion inside the groove, so that the movement mechanism accurately returns to its initial position.
It has a closed lubrication system, which can regularly and automatically lubricate various transmission mechanisms and extend the service life.
The self locking capsule filling machine carries up-down closing and fastening of capsule caps to the body of the filled capsule, thus avoiding capacity differences caused by the capsule from escaping the mold and leaking the drug inside.
The capsule filling machine has a 10.4 inch colorful LCD display screen.
The device can automatically alarm or stop operating when there is a capsule shortage, powder shortage, vacuum malfunction, dust absorption faults and machine door loosening.
This capsulefilling machine uses an SEW motor and Siemens electrical components. It includes the bearings and high-precision intermittent indexing box, which makes the performance of control mechanism and transmission mechanism more stable.
The operator can quickly finish equipment cleaning and mold replacement. During the cleaning process, various cleaning liquids can be filled to clean and disinfect the inner hole of the mold. All of these improve the qualification rate of capsules and reduce the difference in drug filling capacity.
The capsule fillingmachine and the motor are separately installed, making them safer and easy to clean.
It uses a dual air supply patented technology, which improves the success rate of capsule entering, and avoids the phenomenon of capsules escaping from the mold and the damaging of capsule bodies.
It uses an ultra-low workstation turntable design, which decreases the station movement inertia and abrasion of components, as well as extends the service life of the cam indexing box to ensure machine stability.
In the filling mechanism, we use a cam instead of a conventional lever, which increases the filling power and decreases the vibration and noise.
Main Technical Parameters
Equipment model, specification |
NJP-7500Automatic hard capsule filling machine |
|
Technical
Data |
Machine weight |
3800kg |
Dimensions |
1700×1220×2150mm |
|
Motor Power |
13.5kw |
|
Power Supply |
Three-phase four-wire AC 380V;50Hz |
|
Maximum production capacity |
7500 capsules/min |
|
Fillable capsule number |
00#~5# and Safety capsule A~E |
|
Capsule probability |
≥99.5% |
|
Noise |
≤75dBA |
|
Load difference |
Above 300mg ≤±3% (filling of granules from 40 to 80 mesh after granulation) |
|
Compressed air |
0.06m3/min 0.3Mpa |
|
Water source requirement |
The water ring vacuum pump is equipped with a water tank for recycling, and can also be connected to an external water source. |
|
Vacuum degree |
-0.02~-0.06 MPa |
|
Water flow |
250L/h |
|
Inlet pipe inner diameter |
20mm |
|
Drain pipe inner diameter |
27mm |
|
Working temperature |
21℃±3℃ |
|
Working plant height requirement |
Artificial feeding≥2.6m,Vacuum feeding≥2.8m |
|
Working environment relative humidity |
40~55% |
|
Exhaust volume |
300m3/h |
|
Special function |
The pellet filling device can be added; the powder collector function (filling part of the powder is recovered by another pipeline, and can be directly added to the hopper filling again without disinfection, sterilization) |
|
Control System |
Variable frequency stepless speed regulation, PLC control |
|
Material |
Parts in direct contact with capsules and pharmaceuticals are made of high quality stainless steel |
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