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Operating points of semi-automatic capsule filling machine

　　1. Operation steps of semi-automatic capsule filling machine:

　　1. Press the green button in the "Power Switch" to turn on the power.

　　2. Slowly adjust the "vibration intensity adjustment knob" and rotate it clockwise. At this time, the sorting plate integrated with the "vibration bracket" begins to vibrate. Touch the sorting plate with your hand and adjust to a certain vibration intensity by feeling.

　　3. Place the powdered capsule shells into the "Powdered Capsule Shell Organizing Tray", placing about 300 capsules at a time. Put the capsule caps into the "capsule cap sorting tray", about 300 capsules at a time. The sorting tray is made of a plexiglass plate, with many funnel-shaped round holes drilled on it. The diameter of the round holes corresponds to the diameter of the capsule number. At this time, the capsule shell of the vibrating workbench moves forward and backward steadily, so that the capsules enter the holes of the table one by one.

　　4. In about 30 seconds, the powder capsule shell and capsule cap will fall into the round hole with the opening facing up. If some openings are facing down, you can use the capsule cap to gently press the sleeve downwards to pull it out.

　　5. Hold the powder capsule shell connecting plate horizontally and push it gently inward at the bottom of the sorting tray. The powder capsule shell in the sorting tray will fall down into the round hole of the connecting plate, and then take out the connecting plate. In the same way, use the capsule cap adapter to remove the capsule cap.

　　6. You can prepare in advance a square plate of medicinal powder with a bottom area of ​​500×500mm and a height of about 10mm on all sides. It is filled with medicinal powder. Place the shell plate of the powder capsule flatly in the square plate of medicinal powder. Then cover the randomly supplied plexiglass frame on the connecting plate of the powder capsule, use a small shovel to shovel the powder into the frame, scrape the edge of the frame to fill the powder, and scrape off the excess powder.

　　7. Use the capsule cap set plate that comes with the machine (not shown in the picture, there are round holes on the set plate) and place it on the capsule cap connecting plate. It has alignment holes and is easy to place. Turn over the capsule cap connecting plate so that the capsule opening faces downwards, and put it on the powder-filled capsule shell connecting plate that has been filled with medicinal powder. There are also alignment holes, making it easy to fit.

　　8. Place the fitted capsule board into the cavity under the "Capsule Cap Forming Board", pull the "pressure lever" downwards by hand and put it in place. There is no need to be careful about excessive force, because there is a positioning mechanism to control the downward pressure. high. Take out the nested capsule board, pour out the capsule, and complete filling. You can cycle to the next plate.

　　2. Maintenance and maintenance of semi-automatic capsule filling machine, precautions:

　　1. This equipment is a vibrating machine. You should always check the tightening of the screws in each part. If there is any looseness, tighten it in time to prevent failure and damage.

　　2. Plexiglas components (workbench, medicine board) should be kept away from direct sunlight and close to high temperatures, and heavy objects must not be placed on them. The medicine board must be placed vertically or flat to avoid deformation and damage.

　　3. The electrical shell and body must be grounded to ensure safety, and the power supply must be cut off after work is completed. .

　　4. After every day's work, the remaining drugs on the machine and in the mold holes should be cleaned to keep the entire machine clean and sanitary, and avoid flushing the main machine with water. If the mold on the machine needs to be cleaned, the fixing screws can be loosened and removed, making installation easy. 

　　3. Common faults and maintenance of semi-automatic capsule filling machines:

　   1. If the vibration is not ideal, adjust the voltage.

       2. The reed screw is loose, tighten the screw.

       3. Arrange the capsule shells on the workbench, with the mouth higher or lower, and adjust the height of the dislocation plate and the guide rail.

 　  4. The capsule shell is tipped too much (more than 3%), the vibrator is improperly adjusted, the appropriate voltage is adjusted or the size of the capsule shell is out of specification, so select a qualified capsule shell.

 　  5. If the capsule shell is stuck on the table and cannot fall, replace the capsule shell or adjust the position of the dislocation plate and the table hole.

 　  6. The mold cannot be reset in the track, the compression spring at the rear end of the guide rail is stuck or the capsule is deformed and stuck. Reinstall the spring or push rod, and push down the stuck capsule with the push rod.

 　  7. The guide plate in the mold is worn, which affects the low fitting rate of the capsule. Replace the mold with a new one or the positioning on both sides is loose. Tighten the positioning nails. If the capsule is deformed or wet, replace the capsule shell.