Basic structure and characteristics:
V-type mixer is a kind of high-efficiency powder and granule mixing equipment, named for its unique V-type structure. Its main part consists of V-shaped container, agitator, drive system and the corresponding support and control system. The main features of V shell mixer are its high efficiency of mixing performance, uniform mixing effect and good adaptability, suitable for a variety of materials mixed.
Second, the mixing principle is summarized
The mixing principle of V shell blender is mainly based on convection, diffusion and shearing of materials. Driven by the stirrer, the material forms a complex flow state in the V cone, which realizes the uniform mixing of the material through constant convection, diffusion and shearing.
Third, V cone design
V cone design is the key to the performance of the mixer. Its unique V-type structure makes the material in the mixing process can form effective convection and diffusion. At the same time, the tilt angle, depth and width of the container and other parameters have been accurately calculated to ensure that the flow of materials in the container and the mixing effect is optimal.
Fourth, the agitator and drive system
The agitator is the core component of the V cone blender, and its shape and rotation speed have a direct impact on the mixing effect. The drive system is responsible for providing stable power for the agitator to ensure the continuity and stability of the mixing process. The design of the agitator needs to fully consider the nature of the material and the mixing requirements, in order to achieve the best mixing effect.
Fifth, the material mixing process
In the V mixer, the material mixing process can be divided into three stages: preliminary mixing, convection mixing and diffusion mixing. Preliminary mixing stage, the material in the role of the stirrer began to convection and diffusion; convection mixing stage, the material in the V-type container to form a circular flow, to achieve a wider range of mixing; diffusion mixing stage, the material through the stirrer's shear action to further refine the mix, to achieve the final homogeneous state.
Sixth, mixing uniformity control
Mixing uniformity is an important indicator to measure the performance of the mixer. In the V-type mixer, by adjusting the speed of the stirrer, mixing time and the order of the material placed in the way, you can effectively control the mixing uniformity. In addition, regular calibration and maintenance of the mixer to ensure that it is in the best working condition, but also to ensure that the key to mixing uniformity.
Seven, operation and maintenance points
Operation of the V-type mixer, need to follow certain procedures and precautions. First of all, should ensure that the material put uniformity and the right amount of sex, to avoid too much or too little to lead to poor mixing results. Secondly, in the mixing process should pay close attention to the mixer's operating status and the change of mixing uniformity, if there is any abnormality, it should be adjusted in time. In addition, regular cleaning and maintenance of the mixer to maintain its good working condition is also the key to ensure that the mixing effect.
In short, V blender with its unique structure and efficient mixing performance in the field of powder and granular mixing has a wide range of application prospects. Understand its working principle and operation and maintenance points, to improve the mixing effect, to ensure product quality is of great significance.