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Check out our product categories: capsule filling, counting, mixing, and filling line equipment. Elevate your production with our innovative solutions.

Fully Automated Packaging Line for Powdered Health Supplements
Fully Automated Packaging Line for Powdered Health Supplements
1. Industry Context & Pain Points The health supplements, protein powder, and nutraceutical industry is growing rapidly, yet manufacturers face significant and common challenges: Stringent Hygiene & Safety Requirements: Products are for human consumption, demanding production environments, equipment materials, and cleaning protocols that meet strict food-grade or even pharmaceutical-grade standards. Complex, Multi-Step Packaging Processes: Operations involve filling, inserting spoons/scoops, adding desiccants, sealing, and labeling. Manual handling is inefficient, error-prone, and drives up labor costs. Need for Flexible Production: Market trends require agility—short runs, multiple product variants, and custom packaging. Production lines must switch quickly between different can sizes, fills, and labels. Demand for Traceability: Consumers and regulators require clear visibility into batch numbers, production dates, and ingredient sourcing. Pressure to Control Costs: Rising labor expenses, material waste reduction, and energy efficiency are constant concerns for operational management. 2. Boan Machinery Integrated Smart Packaging Line Solution To address these challenges, Bao'an Machinery offers a complete, start-to-finish smart packaging line solution integrating 16 automated units. Our "Clean-Fill-Seal-Label-Pack-Palletize" system enables fully unmanned, closed-loop production from empty container feeding to finished pallet output, helping you build a highly efficient, clean, and intelligent packaging operation. Detailed Process Flow 1. Front-End Pre-Processing: Ensuring Container Cleanliness Intelligent Unscrambler: Automatically orients and aligns empty containers from a bulk supply, feeding them singularly and orderly onto the conveyor. Features a buffer system to prevent jamming (Capacity: up to 120 BPM). Pneumatic Cleaning Machine: Containers are inverted, and multiple high-pressure air jets perform non-contact blow-off cleaning to remove dust and particles, ensuring internal cleanliness before filling (Speed: 20-30 BPM). 2. Precision Filling & Component Insertion: Accurate Product Handling Servo-driven Screw Filler: Utilizes a precision auger system with dynamic weighing for accurate filling of powders like protein. Fill range: 10-5000g with high accuracy (±0.5%). All product contact parts are 304 stainless steel. Dual Vibratory Bowl Feeder System: Feeder 1: Orients and inserts spoons/scoops. Feeder 2: Orients and inserts desiccant packets. Both systems synchronize seamlessly with the filling rhythm via sensors and guide rails. 3. Sealing & Identification: Secure Closure and Branding High-Speed Capping Machine: Integrates cap sorting, feeding, and screw-capping. Servo-controlled for adjustable torque, suitable for various round, square, or flat containers (Speed: 50-60 BPM). Electromagnetic Induction Sealer: Creates an airtight foil seal by generating instantaneous heat. Includes an automatic detection and rejection system for containers missing foil or with poor seals (Line Speed: up to 30 BPM). High-Precision Container Labeler: Applies pressure-sensitive labels to round containers (Φ35mm–Φ95mm) with accuracy within ±1mm. Capable of high speeds (up to 200 BPM) and full line synchronization. 4. Secondary Packaging & Logistics: Ready for Distribution Automatic Case Erector/Packer/Sealer System: Forms corrugated cases, arranges and loads containers, and applies adhesive in "I" or "H" patterns. Case Labeler: Automatically prints and applies shipping labels, product info, or traceability codes to the outer case. Automatic Strapping Machine: Applies plastic or steel straps around sealed cases for transport stability. Robotic Palletizer: Stacks finished cases onto pallets in pre-programmed, stable patterns. Can be integrated with AGVs or conveyors for direct transfer to warehousing. 5. Complete Line Integration & Control Modular Conveyor System: Custom-designed (straight or L-shaped) to ensure smooth container transfer between all stations. Centralized Control System: The entire line is managed by a PLC with an industrial HMI (Touchscreen). Enables single-point control, parameter setting, production counting, fault diagnosis, and offers connectivity for data collection and MES integration. 3. Key Advantages & Value Proposition Superior Production Flexibility: Adjustable mechanisms and parameterized controls allow quick changeovers between various container heights (30-180mm), diameters (20-80mm), and cap types, ideal for high-mix, low-volume production. End-to-End Food-Grade Safety: Constructed with 304 (or optional 316L) stainless steel on all product contact surfaces. Smooth, crevice-free designs facilitate easy cleaning and comply with GMP/HACCP guidelines. High Intelligence & Reliability: Core stations feature servo drives, PLC control, and premium components (Delta, Schneider, Autonics, etc.), ensuring precision, stability, and extended uptime. Tangible Cost Savings & Efficiency Gains: Full automation can reduce direct labor by over 70%, increase overall packaging efficiency by 40-60%, and minimize product giveaway from human error. Modular & Scalable Design: Solutions can be implemented in phases to match budget and facility constraints. Future-ready for adding modules like vision inspection, checkweighing, or robotic pick-and-place. 4. Typical Configuration (Protein Powder Example)     Parameter Specification Target Products Protein Powder, BCAA, Pre-workout, other powdered supplements Container Types 20 oz cans (~591ml), 7000cc large cans (7000ml) Production Capacity Small cans: 30 CPM / Large cans: 20 CPM Fill Weight Small cans: 296g / Large cans: 2500g (Adjustable) Power Supply 380V/220V, 50Hz (Customizable) Air Supply 0.6-0.8 MPa, Clean, Dry Compressed Air Line Footprint Linear or L-Layout, approx. 25-35 meters in length (Customizable) 5. Boan Machinery Support Ecosystem Pre-Sales Consulting & Planning: Engineers provide site assessment, capacity analysis, and line layout design. Custom Design & Manufacturing: Equipment is adapted to your specific container, product, and label specifications. Installation, Commissioning & Integration: We provide turnkey installation, synchronization, and performance optimization. Comprehensive Training: We train your operational and maintenance staff and provide full technical documentation. After-Sales & Ongoing Support: We offer remote technical support, preventative maintenance plans, spare parts supply, and upgrade services. 6. The Outcome: Enhanced Competitiveness By implementing a Boan Machinery Smart Packaging Line, your business will achieve: Superior Product Quality: Automated processes ensure consistent fills, reliable seals, and professional presentation. Transparent, Traceable Production: Automated data collection provides a foundation for quality traceability and lean manufacturing initiatives. Strengthened Market Position: You gain the ability to respond faster to market opportunities with lower unit costs and higher quality standards.
Integrated Blister-to-Carton Packaging Line
Integrated Blister-to-Carton Packaging Line
Executive Summary Client Profile: A large-scale pharmaceutical manufacturer with a diverse portfolio of solid dose products (SKUs).Challenge: Independent operation of blister packaging and cartoning machines created speed mismatches, frequent stoppages for manual buffering, and reliance on error-prone manual feeding and verification, leading to compliance risks, low overall line efficiency, and broken data chains.Our Solution: A fully synchronized "Blistering-Inspection-Intelligent Cartoning" integrated line featuring smart buffering, coordinated control, and 100% automated handling.Key Impact: Achieved unmanned continuous production from blister to carton, increasing overall line efficiency by over 40%, eliminating quality risks from manual intervention, and establishing an end-to-end digital traceability chain. The Core Pain Point: Disconnected Processes, Dual Loss of Efficiency & Quality Efficiency Bottleneck: Speed mismatch between high-speed blister machine and cartoner required intermediate stacking or manual transfer, causing intermittent machine idling or waiting. Quality & Compliance Risks: Manual insertion of leaflets and cartons risked omissions or errors. Matching different batch/lot blister cards to the correct cartons relied on visual checks, creating mix-up risks. Defective blister cards (empty pockets, missing tablets) could flow downstream, causing packaging waste or customer complaints. Data Silos: Separate data from blister and cartoning processes made it difficult to form complete packaging batch records and complicated audit trails. High Space & Labor Footprint: Intermediate buffer areas and numerous operator stations occupied valuable cleanroom space and increased management costs. Our Integrated Solution We built a synchronized production cell centered on an Intelligent Central Dispatching System, safeguarded by High-Precision Vision Inspection, and connected via Flexible Robotics. 1. Intelligent Buffering & Coordinated Scheduling System Dynamic Buffer Tower/Matrix: Replaces traditional flat buffer zones with a vertical or matrix-style storage system. It receives blister cards from the blister machine and automatically feeds them to the cartoner on-demand following a FIFO principle, based on the cartoner's rhythm. Synchronization Control Engine: Continuously monitors the running status, speed, and fault signals of both the blister machine and cartoner. Automatically adjusts the speed or activates buffer mode for one side if the other stops (for changeover or fault), preventing jams or idle running. Smart Replenishment Alert: Automatically sends a replenishment request to the warehouse when carton or leaflet levels fall below the set threshold. 2. End-to-End Vision Inspection & Quality Gating In-line Blister Inspection Station: Before entering the buffer, a high-resolution camera performs 100% in-line inspection of each blister card. Checks include: Blister Integrity (ruptures, seals), Content Presence/Absence (missing or extra tablets), Cosmetic Defects, and critical Print Verification (product name, batch number, expiry date). Intelligent Rejection: Defective blister cards are automatically marked and rejected into a scrap bin. Qualified cards proceed orderly into the buffer system. Key quality data (defect type, count, location) is uploaded in real-time. Final Verification Station: At the carton entry point, a vision system performs a final match-check, ensuring the blister card information corresponds exactly with the carton and serialization code (if applicable) to prevent any batch mixing. 3. Robotic Flexible Cartoning Cell High-Speed Delta or Collaborative Robots: Precisely pick the specified number of blister cards (e.g., 1 or 3) from the buffer, simultaneously pick a folded leaflet, and gently place both into the pre-opened carton. Adaptive Gripping: Vision-guided systems assist robots in precise positioning, adapting to different blister card sizes and configurations. High Flexibility Design: Quick change-over of robot end-effectors and program calling allows easy adaptation to various product specifications with minimal changeover time. 4. Unified Central Control & Traceability Platform Single-Pane-of-Glass Monitoring: Real-time overview of the blister machine, inspection station, buffer system, robots, and cartoner—displaying status, efficiency, and alarms on one screen. Automatic Electronic Batch Record Linking: The system automatically links the blister card's batch number, production time, and inspection results with the final carton's case code and serialization data, generating a complete packaging batch record with one click. Performance & Waste Analytics: Accurately tracks output, yield, and downtime for each segment, identifying efficiency bottlenecks and primary causes of waste to support continuous improvement. Core Value Delivered to the Client   Value Dimension Traditional Isolated Equipment Mode Our Integrated Solution Mode Client Benefit Production Efficiency Limited by slowest link, frequent manual intervention, low overall OEE. Intelligent scheduling enables seamless handoff, maximizing equipment utilization, significantly boosting overall line OEE. Achieve higher output in less time, leading to a faster return on investment (ROI). Quality & Compliance Multiple manual steps create high risk for errors; broken traceability chain. Fully automated operation with multiple verification points virtually eliminates human error; data is complete and traceable. Drastically reduces quality risks and customer complaints, ensures smooth passage through GMP audits. Operational Cost Requires multiple operators, large floor space, high material waste. Enables "lights-out" operation, reducing direct labor by over 70%; compact layout saves space; precise rejection reduces packaging material waste. Lowers long-term labor and facility costs, increases output per square meter. Production Flexibility Cumbersome changeovers requiring independent adjustment of multiple machines. Recipe management, quick-change components, and one-touch line changeover. Rapidly responds to small-batch, multi-SKU orders, enhancing market competitiveness. Smart Manufacturing Foundation Information silos hinder deep analysis and optimization. Provides rich, real-time data and interfaces, serving as a reliable data source for the plant's MES. Lays a solid foundation for future smart factory upgrades.     Key Features & Optional Extensions Modular Design: Clients can implement in phases based on their current setup (e.g., start with "Blister + Inspection," then integrate cartoning). Extendable to Case Packing & Palletizing: This integrated line can seamlessly connect to automated case packers and palletizing robots, forming a complete end-of-line packaging solution. Compliant with Global Regulations: System design adheres to GMP requirements, with data management meeting FDA 21 CFR Part 11 and EU GMP Annex 11. Unify your blister and cartoning operations into a single, seamless process.Contact us to request our whitepaper on "Smart Integration for Pharmaceutical Secondary Packaging" and to schedule a site visit to see a live reference installation. We offer professional Line Synchronization Feasibility Analysis and Custom Solution Design.
New Benchmark in Intelligent Pharmaceutical Packaging
New Benchmark in Intelligent Pharmaceutical Packaging
In the packaging stage of pharmaceutical and health product production, enterprises have long been plagued by three major pain points: production bottlenecks, counting inaccuracies, and compliance shortcomings. The Bo'an Series High-Speed Counting and Bottling Line tackles these challenges head-on with its technical architecture of "full-process automation + dual-dimensional precision control + compliance-grade data traceability." It pushes the capacity of a single line to a new industry height of 100 bottles per minute while reducing counting errors to within 0.1%. This represents not just an efficiency upgrade, but a technological breakthrough towards "precision and intelligence" in pharmaceutical packaging. I. Technological Breakthrough: 3 Core Innovations Redefining the "Impossible" in High-Speed Packaging Traditional counting and bottling lines often face bottlenecks where high speed compromises accuracy, adapting to multiple dosage forms is costly, and data traceability is fragmented. The RQ Series directly addresses these industry challenges through three technological innovations: Dual-Dimensional Precision Control Technology: Counting + Weighing, Locking Error at ≤0.1% 16-Channel Photoelectric + AI Vision Dual Counting System (Integrated into High-Speed Counter): Traditional photoelectric counting is susceptible to interference from "tablet adhesion or capsule damage." Our system equips each channel with a high-definition industrial camera. AI algorithms identify material morphology in real-time—automatically rejecting abnormal items (like half-tablets or adhered particles) and replenishing with合格 product, achieving a counting accuracy of ≥99.9%. Dynamic Checkweighing Closed-Loop Calibration (Integrated into High-Precision Checkweigher): After counting, each bottle is dynamically weighed (precision: ±0.01g). If the weight deviates from the preset value, the system automatically feeds back to the counter to adjust the count—forming a "Count → Weigh → Calibrate" closed loop, eliminating compliance risks from underfills or overfills. Modular Flexible Adaptation: 5-Minute Changeover, Covering >95% Dosage FormsAddressing the "small-batch, multi-variety" needs of pharmaceutical companies, the Bo'an Series features quick-change modules and a self-adaptive material parameter library: The counter's vibratory bowl uses a non-stick coating (Teflon) and stores 12 material parameter templates (covering 00#-5# capsules, 3-20mm tablets, soft gels, pills, etc.). Changeover simply requires selecting the corresponding template on the touchscreen; the system auto-adjusts vibration frequency and channel width, enabling changeover in ~5 minutes. The bottle unscrambler supports automatic switching between 8-1000ml containers of various shapes (round, square, irregular) without mold change. Compliance-Grade Data Traceability: From "One Bottle, One Code" to Full-Process AuditThe line is equipped with a GMP-grade data management system, enabling end-to-end traceability from "material to production to packaging to warehouse." Each bottle receives a unique traceability code linking 12 data points: count, weight, sealing parameters, operator, time, etc. Data is automatically stored on a local server and can integrate with ERP/MES systems. It generates audit trail reports compliant with FDA 21 CFR Part 11 and EU GMP standards, directly meeting regulatory review requirements for markets like the US and Europe. II. Solid Technical Specifications: Proving "High Efficiency ≠ Compromised Precision"     Equipment Module Technical Parameters Industry Advantage Complete Line Max. speed: 100 bottles/min; Continuous operation failure rate: ≤0.5% 67% more efficient than traditional lines (40-60 bottles/min) High-Speed Counter Counting accuracy: ≥99.9%; Adapts to 00#-5# capsules / 3-20mm tablets 0.4 percentage points higher than industry average (~99.5%) Checkweigher Dynamic weighing precision: ±0.01g; Rejection rate for non-conformities: 100% Prevents customer complaints and regulatory fines due to underfills Desiccant Insertion Machine Insertion accuracy: 100%; Speed matched to 100 bottles/min No missed or wrong inserts, meeting pharmaceutical moisture-proof standards Aluminum Foil Sealer Sealing strength: ≥20N/15mm; Seal integrity pass rate: 100% Meets GMP requirements for "contamination and oxidation prevention" Data System Supports FDA 21 CFR Part 11 / EU GMP data audit requirements Ready for cross-border export production needs III. Customer Value: A Holistic Solution for "Cost Reduction + Compliance + Capacity Expansion" Cost Reduction: Replaces ~10 Manual Workers, Saving >¥500,000 Annually Traditional manual counting/bottling: ~10 workers for 8 hours = daily output of 20,000-30,000 bottles; annual labor cost ~¥600,000. Bo'an High-Speed Line: 1 line for 8 hours = daily output of 48,000 bottles; requires only 1 operator, reducing annual labor cost by ~83%. Also reduces material waste from human error (saving ~¥100,000 annually assuming 1% waste). Compliance: Pass Audits Confidently, Avoid Million-Dollar PenaltiesStrict packaging regulations in markets like the US/EU can lead to penalties up to millions of dollars for counting errors or missing data. Bo'an's dual precision control and full-process traceability directly meet FDA and EU GMP standards, helping enterprises pass compliance audits and mitigate regulatory risks. Capacity Expansion: 1 Line Outperforms 2 Traditional Lines, Responds Quickly to OrdersCase Study: A large pharmaceutical client replaced traditional lines with the  Series. Annual capacity per line increased from 8 million to 14.4 million bottles—effectively doubling output with one line while saving ~¥2 million in space and equipment costs for an additional line. IV. Who is the Series For? Large Pharmaceutical Companies: Annual output >10 million bottles, requiring multi-dosage adaptability and high compliance. Cross-Border Health Product Manufacturers: Need to meet US/EU packaging standards while boosting export order fulfillment efficiency. Contract Manufacturing Organizations (CMOs): Handle multi-client, multi-product production, needing flexible, rapid line changeovers. From "Manual Counting" to "Intelligent Production Line" – The  Series High-Speed Counting and Bottling Line signifies more than equipment upgrade; it marks the transformation of pharmaceutical packaging from "experience-driven" to "data-driven." It makes high capacity, precision, and compliance not mutually exclusive choices, but standard capabilities for modern enterprises.
Fully Automated Packaging Line for Powdered Health Supplements
Integrated Blister-to-Carton Packaging Line
New Benchmark in Intelligent Pharmaceutical Packaging
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Why Choose Us?
Guangdong Boan Machinery Co., Ltd. is a specialized manufacturer of high-end pharmaceutical packaging equipment, providing automated solutions to global pharmaceutical, food, and nutraceutical industries. Our core strengths include: ISO/GMP-compliant quality, 10+ years of R&D expertise, 1000+ installations in 50+ countries, and 24/7 full-lifecycle support. Our product portfolio covers capsule fillers, tablet/capsule counters, blister packaging, mixing & granulation, and powder filling systems. Committed to innovation, we are your trusted partner for intelligent manufacturing.  1. Expertise Stems from Experience Guided by a team of seasoned technical specialists whose combined practical expertise exceeds two decades, we are dedicated to the research, development, and manufacture of highly dependable automated solutions. As a trusted global partner to the pharmaceutical, food, nutraceutical, and chemical industries, we transform profound, hands-on knowledge into tangible innovation and guaranteed performance for each client we serve. 2. Trust Built on Strength 1. Advanced Manufacturing · Quality Assurance We leverage state-of-the-art manufacturing facilities including CNC machining centers and laser cutting systems to achieve exceptional precision in every production process. Adhering strictly to international standards such as GMP, ISO, and CE, we implement a comprehensive full-process quality inspection regime covering every stage from component processing to final assembly. Prior to delivery, each piece of equipment undergoes rigorous performance testing and calibration to ensure it operates at peak efficiency and meets the stringent quality requirements of pharmaceutical packaging applications.  2. Innovative R&D · Customized Solutions Backed by a professional R&D team with over 10 years of industry experience, we remain committed to continuous technological breakthroughs and product upgrades. We focus R&D investment on practical technologies such as energy-efficient design and precision control technology, to comprehensively enhance the operational efficiency and stability of our equipment. Catering to the differentiated process requirements of customers, we provide full-scenario customized solutions covering small-batch laboratory trials to large-scale industrial production lines, ensuring precise alignment with various production needs. 3. Global Layout · Customer Trust Our products have been exported to more than 50 countries and regions worldwide, covering major markets including North America, Europe, South America, Africa and Southeast Asia. We have established long-term strategic partnerships with leading pharmaceutical enterprises across the globe, boasting over 1,000 successful application cases. The reliability and superior quality of our equipment have been fully validated by the market and widely recognized by customers worldwide. 4. Full-Lifecycle Service · Worry-Free Support We provide customers with a full-lifecycle service system: professional and tailored equipment selection guidance in the pre-sales phase; dedicated remote operation training in the in-sales phase; and 24/7 technical support, timely spare parts supply, as well as preventive maintenance in the after-sales phase, comprehensively ensuring the stable operation of your equipment. 3. Covering Key Processes in Pharmaceutical Packaging Production Our core product range covers all key processes of pharmaceutical packaging and production, delivering comprehensive, high-efficiency solutions. It includes: automatic/semi-automatic capsule fillers (000#–5# sizes, up to 33,000 capsules/min) for precise filling; high-speed tablet counting and bottling lines for accurate dosing; auger/volumetric powder fillers adaptable to diverse materials; Al-Al, PVC and tropical blister pack machines for ensuring drug stability; as well as mixing and granulating equipment for uniform blends. All equipment forms a reliable, integrated production system that complies with international standards. 4. Four Key Reasons to Choose Boan Machinery Certified Excellence, Uncompromising Quality Our equipment is manufactured in strict compliance with international standards (GMP, ISO, CE), with each machine undergoing precision testing and rigorous inspection prior to delivery. We ensure stable, compliant, and risk-free operation for your production line. Expert Team, Tailor-Made Solutions Backed by an engineering team with over 20 years of experience, we provide not only proven equipment but also customized solutions—from pilot labs to full-scale production—ensuring a perfect match for your unique processes and capacity requirements. Globally Proven, Trusted Worldwide Our machinery serves clients in over 50 countries and regions, with more than 5,000 successful installations globally. This widespread adoption is a testament to our reliability, adaptability, and proven performance across diverse operational environments. End-to-End Support, Long-Term Partnership From professional pre-sales consultation and on-site training to 24/7 technical support and prompt spare-parts supply, we offer worry-free, full-lifecycle service. Choosing Boan means gaining a reliable partner committed to your long-term productivity and success. 5.  Co-Creating the Future of Pharmaceutical Manufacturing Boan Machinery is committed to continuous innovation, expanding its global footprint, and creating smarter, more efficient, and more sustainable pharmaceutical manufacturing solutions to become the preferred partner for enterprises worldwide.  Start Your Cooperation Journey  Get a Free Customized Plan | Book a Live Equipment Demo  [Tel: 086-18613054883] [Email: manager@gdboanmachine.com]
Certified Excellence, Uncompromising Quality
Expert Customization, Precise Match
Globally Proven, Reliable Choice
End-to-End Support, Long-term Partnership
Certified Excellence, Uncompromising Quality
Strictly complies with GMP, ISO, and CE standards. Each piece of equipment undergoes precise testing to ensure a stable, compliant, and risk-free production line.
Expert Customization, Precise Match
Our engineering team with over 10 years of experience provides full-cycle customized solutions from lab to mass production, perfectly tailored to your unique processes.
Globally Proven, Reliable Choice
Our equipment has been exported to over 50 countries worldwide, with more than 1,000 successful cases—proven performance and reliability validated by the global market.
End-to-End Support, Long-term Partnership
We offer full lifecycle services, from pre-sales consultation to 24/7 technical support and spare parts supply, serving as your long-term reliable production partner.

About Us
Guangdong Boan Machinery Co., Ltd
Guangdong Boan Machinery Co., Ltd. is a specialized manufacturer of high-end pharmaceutical packaging equipment, providing automated solutions to global pharmaceutical, food, and nutraceutical industries. Our core strengths include: ISO/GMP-compliant quality, 10+ years of R&D expertise, 1000+ installations in 50+ countries, and 24/7 full-lifecycle support. Our product portfolio covers capsule fillers, tablet/capsule counters, blister packaging, mixing & granulation, and powder filling systems. Committed to innovation, we are your trusted partner for intelligent manufacturing.  1. Expertise Stems from Experience Guided by a team of seasoned technical specialists whose combined practical expertise exceeds one decades, we are dedicated to the research, development, and manufacture of highly dependable automated solutions. As a trusted global partner to the pharmaceutical, food, nutraceutical, and chemical industries, we transform profound, hands-on knowledge into tangible innovation and guaranteed performance for each client we serve. 2. Trust Built on Strength 1. Advanced Manufacturing · Quality Assurance We leverage state-of-the-art manufacturing facilities including CNC machining centers and laser cutting systems to achieve exceptional precision in every production process. Adhering strictly to international standards such as GMP, ISO, and CE, we implement a comprehensive full-process quality inspection regime covering every stage from component processing to final assembly. Prior to delivery, each piece of equipment undergoes rigorous performance testing and calibration to ensure it operates at peak efficiency and meets the stringent quality requirements of pharmaceutical packaging applications.  2. Innovative R&D · Customized Solutions Backed by a professional R&D team with over 10 years of industry experience, we remain committed to continuous technological breakthroughs and product upgrades. We focus R&D investment on practical technologies such as energy-efficient design and precision control technology, to comprehensively enhance the operational efficiency and stability of our equipment. Catering to the differentiated process requirements of customers, we provide full-scenario customized solutions covering small-batch laboratory trials to large-scale industrial production lines, ensuring precise alignment with various production needs. 3. Global Layout · Customer Trust Our products have been exported to more than 50 countries and regions worldwide, covering major markets including North America, Europe, South America, Africa and Southeast Asia. We have established long-term strategic partnerships with leading pharmaceutical enterprises across the globe, boasting over 1,000 successful application cases. The reliability and superior quality of our equipment have been fully validated by the market and widely recognized by customers worldwide. 4. Full-Lifecycle Service · Worry-Free Support We provide customers with a full-lifecycle service system: professional and tailored equipment selection guidance in the pre-sales phase; dedicated remote operation training in the in-sales phase; and 24/7 technical support, timely spare parts supply, as well as preventive maintenance in the after-sales phase, comprehensively ensuring the stable operation of your equipment. 3. Covering Key Processes in Pharmaceutical Packaging Production Our core product range covers all key processes of pharmaceutical packaging and production, delivering comprehensive, high-efficiency solutions. It includes: automatic/semi-automatic capsule fillers (000#–5# sizes, up to 33,000 capsules/min) for precise filling; high-speed tablet counting and bottling lines for accurate dosing; auger/volumetric powder fillers adaptable to diverse materials; Al-Al, PVC and tropical blister pack machines for ensuring drug stability; as well as mixing and granulating equipment for uniform blends. All equipment forms a reliable, integrated production system that complies with international standards. 4. Four Key Reasons to Choose Boan Machinery Certified Excellence, Uncompromising Quality Our equipment is manufactured in strict compliance with international standards (GMP, ISO, CE), with each machine undergoing precision testing and rigorous inspection prior to delivery. We ensure stable, compliant, and risk-free operation for your production line. Expert Team, Tailor-Made Solutions Backed by an engineering team with over 20 years of experience, we provide not only proven equipment but also customized solutions—from pilot labs to full-scale production—ensuring a perfect match for your unique processes and capacity requirements. Globally Proven, Trusted Worldwide Our machinery serves clients in over 50 countries and regions, with more than 5,000 successful installations globally. This widespread adoption is a testament to our reliability, adaptability, and proven performance across diverse operational environments. End-to-End Support, Long-Term Partnership From professional pre-sales consultation and on-site training to 24/7 technical support and prompt spare-parts supply, we offer worry-free, full-lifecycle service. Choosing Boan means gaining a reliable partner committed to your long-term productivity and success. 5.  Co-Creating the Future of Pharmaceutical Manufacturing Boan Machinery is committed to continuous innovation, expanding its global footprint, and creating smarter, more efficient, and more sustainable pharmaceutical manufacturing solutions to become the preferred partner for enterprises worldwide.  Start Your Cooperation Journey  Get a Free Customized Plan | Book a Live Equipment Demo  [Tel: 086-18613054883] [Email: manager@gdboanmachine.com]  
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About Us
Guangdong Boan Machinery Co., Ltd. is a specialized manufacturer of high-end pharmaceutical packaging equipment, providing automated solutions to global pharmaceutical, food, and nutraceutical industries. Our core strengths include: ISO/GMP-compliant quality, 10+ years of R&D expertise, 1000+ installations in 50+ countries, and 24/7 full-lifecycle support. Our product portfolio covers capsule fillers, tablet/capsule counters, blister packaging, mixing & granulation, and powder filling systems. Committed to innovation, we are your trusted partner for intelligent manufacturing.  1. Expertise Stems from Experience Guided by a team of seasoned technical specialists whose combined practical expertise exceeds one decades, we are dedicated to the research, development, and manufacture of highly dependable automated solutions. As a trusted global partner to the pharmaceutical, food, nutraceutical, and chemical industries, we transform profound, hands-on knowledge into tangible innovation and guaranteed performance for each client we serve. 2. Trust Built on Strength 1. Advanced Manufacturing · Quality Assurance We leverage state-of-the-art manufacturing facilities including CNC machining centers and laser cutting systems to achieve exceptional precision in every production process. Adhering strictly to international standards such as GMP, ISO, and CE, we implement a comprehensive full-process quality inspection regime covering every stage from component processing to final assembly. Prior to delivery, each piece of equipment undergoes rigorous performance testing and calibration to ensure it operates at peak efficiency and meets the stringent quality requirements of pharmaceutical packaging applications.  2. Innovative R&D · Customized Solutions Backed by a professional R&D team with over 10 years of industry experience, we remain committed to continuous technological breakthroughs and product upgrades. We focus R&D investment on practical technologies such as energy-efficient design and precision control technology, to comprehensively enhance the operational efficiency and stability of our equipment. Catering to the differentiated process requirements of customers, we provide full-scenario customized solutions covering small-batch laboratory trials to large-scale industrial production lines, ensuring precise alignment with various production needs. 3. Global Layout · Customer Trust Our products have been exported to more than 50 countries and regions worldwide, covering major markets including North America, Europe, South America, Africa and Southeast Asia. We have established long-term strategic partnerships with leading pharmaceutical enterprises across the globe, boasting over 1,000 successful application cases. The reliability and superior quality of our equipment have been fully validated by the market and widely recognized by customers worldwide. 4. Full-Lifecycle Service · Worry-Free Support We provide customers with a full-lifecycle service system: professional and tailored equipment selection guidance in the pre-sales phase; dedicated remote operation training in the in-sales phase; and 24/7 technical support, timely spare parts supply, as well as preventive maintenance in the after-sales phase, comprehensively ensuring the stable operation of your equipment. 3. Covering Key Processes in Pharmaceutical Packaging Production Our core product range covers all key processes of pharmaceutical packaging and production, delivering comprehensive, high-efficiency solutions. It includes: automatic/semi-automatic capsule fillers (000#–5# sizes, up to 33,000 capsules/min) for precise filling; high-speed tablet counting and bottling lines for accurate dosing; auger/volumetric powder fillers adaptable to diverse materials; Al-Al, PVC and tropical blister pack machines for ensuring drug stability; as well as mixing and granulating equipment for uniform blends. All equipment forms a reliable, integrated production system that complies with international standards. 4. Four Key Reasons to Choose Boan Machinery Certified Excellence, Uncompromising Quality Our equipment is manufactured in strict compliance with international standards (GMP, ISO, CE), with each machine undergoing precision testing and rigorous inspection prior to delivery. We ensure stable, compliant, and risk-free operation for your production line. Expert Team, Tailor-Made Solutions Backed by an engineering team with over 20 years of experience, we provide not only proven equipment but also customized solutions—from pilot labs to full-scale production—ensuring a perfect match for your unique processes and capacity requirements. Globally Proven, Trusted Worldwide Our machinery serves clients in over 50 countries and regions, with more than 5,000 successful installations globally. This widespread adoption is a testament to our reliability, adaptability, and proven performance across diverse operational environments. End-to-End Support, Long-Term Partnership From professional pre-sales consultation and on-site training to 24/7 technical support and prompt spare-parts supply, we offer worry-free, full-lifecycle service. Choosing Boan means gaining a reliable partner committed to your long-term productivity and success. 5.  Co-Creating the Future of Pharmaceutical Manufacturing Boan Machinery is committed to continuous innovation, expanding its global footprint, and creating smarter, more efficient, and more sustainable pharmaceutical manufacturing solutions to become the preferred partner for enterprises worldwide.  Start Your Cooperation Journey  Get a Free Customized Plan | Book a Live Equipment Demo  [Tel: 086-18613054883] [Email: manager@gdboanmachine.com]  
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GOLDEN CONTROLS is a name synonymous with quality. With professional and experienced skills sharpened by many years, we offer the high quality of equipments and services with our customers all over the world ...
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Boan Machine Shines at International Pharmaceutical Industry Expo with Core Pharmaceutical Packaging Equipment
December 04, 2025
Boan Machine Shines at International Pharmaceutical Industry Expo with Core Pharmaceutical Packaging Equipment
Recently, the highly anticipated annual international expo for pharmaceutical ingredients and pharmaceutical equipment— a key event in the global pharmaceutical sector—is set to kick off grandly. Boan Machine, a seasoned player with years of experience in the pharmaceutical packaging machinery industry, will make a spectacular appearance at the expo with three star products. Leveraging its advanced technological strength and customized solutions, the company aims to explore new industry opportunities with global partners, and its booth number is Hall 5, Pavilion 3, Booth C3508. ​ Expo Opportunity: Deepening Overseas Market Presence and Connecting Industry Resources​ As a vital bridge linking the global pharmaceutical industry chain, this expo serves as a high-quality platform for pharmaceutical machinery enterprises worldwide to showcase core technologies and negotiate cooperation. For Boan Machine, which has already earned a solid reputation among numerous overseas clients, participating in this expo is not only a crucial step in its long-term strategy to deepen its presence in the international market but also a key opportunity to strengthen cooperation with existing and new clients in Russia, the Commonwealth of Independent States (CIS), Eastern Europe, and other regions, as well as to connect with high-quality industry resources.​ The Marketing Director of Boan Machine stated, "In recent years, demand for pharmaceutical and nutraceutical packaging equipment in overseas markets—especially in Eurasia—has been on a steady rise. Local enterprises not only focus on equipment production efficiency but also place higher requirements on equipment compliance, accuracy, and local adaptation capabilities. Based on our years of experience in serving overseas clients, we have made targeted upgrades to the three core devices exhibited this time, aiming to effectively address the production pain points of local pharmaceutical companies in capsule filling, tablet counting, blister packaging, and other processes."​ Showcase of Core Equipment: Empowering the Entire Pharmaceutical Packaging Process​ Full-Automatic Servo Capsule Filling Machine​ Boan Machine’s full-automatic servo capsule filling machine exhibited this time is a high-efficiency capsule filling solution specifically designed for the pharmaceutical and nutraceutical industries. It fully complies with the cGMP (Current Good Manufacturing Practice) standards and EU CE certification requirements.​ Equipped with a full-servo drive system, the machine boasts high operational precision and stability. It is compatible with multiple capsule sizes ranging from 00# to 5#, with a maximum filling speed of 80,000 capsules per minute, meeting the production capacity needs of pharmaceutical enterprises of all scales.​ Integrated with an intelligent material detection system, it can real-time monitor the powder filling volume, with a filling error rate of less than 0.01%, ensuring the dosage accuracy of each capsule.​ The innovative split mold design allows for mold replacement for different capsule sizes within 15 minutes, significantly improving production line switching efficiency. All material-contacting components are made of food-grade 316L stainless steel, complying with the strict hygiene standards in Eurasia.​ Equipped with a multilingual operating system supporting minor languages such as Russian and Polish, it eliminates language barriers for local operators. Additionally, it features a built-in production data traceability module that generates comprehensive production audit reports, helping clients smoothly pass inspections by local regulatory authorities.​ High-Speed Intelligent Recognition Tablet Counter​ This high-speed intelligent recognition tablet counter breaks through the technical limitations of traditional counting equipment. It integrates high-precision AI visual recognition and high-power inductive photoelectric sensing dual technologies, achieving precision and intelligence in the counting process.​ Based on the standard specification of 100 tablets per bottle, the counting speed can reach 120 bottles per minute, with a counting error rate controlled within 0.02%—far exceeding the industry average.​ The intelligent recognition system can accurately distinguish the shapes and specifications of tablets, capsules, and softgels, and is compatible with various pharmaceutical and nutraceutical dosage forms ranging from 3mm to 40mm. Even in dusty bottle-filling environments, it can avoid issues such as missing counts or overcounts.​ The vibration feeding channel and machine body adopt a closed isolation design, effectively preventing dust from entering the internal structure of the equipment and extending its service life to over 10 years. The modular structure facilitates daily cleaning and maintenance, reducing the operation and maintenance costs for enterprises.​ It supports real-time upload and traceability of production data and can be connected to the enterprise’s MES (Manufacturing Execution System), enabling full-process digital management and control of the counting process.​ Intelligent Aluminum-Plastic Blister Packaging Machine Production Line​ This intelligent aluminum-plastic blister packaging machine production line covers the entire process, including blister forming, material filling, heat sealing, coding, and cutting. It is compatible with multiple packaging formats such as aluminum-plastic, aluminum-aluminum, paper-plastic, and blister cards, meeting the packaging needs of different dosage forms.​ Adopting full-servo synchronous control technology, it achieves a maximum packaging speed of 400 blister boards per minute. With high blister forming precision and excellent sealing performance, it effectively ensures the storage stability and transportation safety of pharmaceuticals.​ Integrated with an online quality inspection system, it can real-time detect the sealing performance of blisters and the completeness of material filling, automatically rejecting defective products and improving the qualified rate of finished products.​ The equipment supports quick mold replacement for different packaging specifications and is compatible with various dosage forms such as tablets, capsules, and dropping pills. It is also equipped with an intelligent coding module that enables accurate printing of pharmaceutical traceability codes, complying with the requirements of international pharmaceutical traceability systems.​ The entire machine is made of food-grade stainless steel and medical-grade engineering plastics, complying with cGMP standards. It also features low noise and low energy consumption, helping pharmaceutical enterprises achieve green production.​ Diversified Product Portfolio: Covering the Entire Pharmaceutical Packaging Chain​ In addition to the three core devices exhibited this time, Boan Machine also has a comprehensive product portfolio of pharmaceutical packaging equipment, covering multiple links in pharmaceutical production:​ Crushing and mixing equipment: Including ultra-fine crushers, three-dimensional powder mixers, and trough mixers, meeting the pre-processing needs of pharmaceutical powders;​ Granulation and drying equipment: Fluidized bed granulators/dryers, high-efficiency wet granulators, and coating machines, supporting the powder granulation and coating processes;​ Post-packaging equipment: Full-automatic cartoning machines (suitable for blister packs, bottles, tubes, etc.), pre-made pouch packaging machines, sachet packaging machines, and strip packaging machines, realizing a closed-loop integrated pharmaceutical packaging process.​ One-Stop Pharmaceutical Packaging Solution Provider​ With years of technical accumulation and industry experience, Boan Machine has become a long-term partner of many domestic and overseas pharmaceutical enterprises as well as Fortune 500 companies. The company not only provides individual pharmaceutical packaging equipment but also customizes one-stop solutions from powder processing and formulation molding to post-packaging according to the actual production needs of clients. This helps pharmaceutical enterprises optimize production processes, improve production efficiency, and reduce overall costs.  
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Overcoming Fine Powder Filling Challenges: Boan Machine's 3500D Capsule Filling Machine Passes Stringent Acceptance by European/American Client
December 03, 2025
Overcoming Fine Powder Filling Challenges: Boan Machine's 3500D Capsule Filling Machine Passes Stringent Acceptance by European/American Client
Recently, Boan Machine announced the successful acceptance and delivery of its star product, the 3500D fully automatic capsule filling machine, by a renowned international health supplement manufacturer. This project signifies Boan Machine's authoritative recognition in the global market for tackling high-difficulty material filling and providing customized, high-end solutions. Confronting Industry Pain Points: The Challenges of Precision and Efficiency in Fine Powder FillingThe client's core product required filling with fine powder material exhibiting extremely poor flowability. Traditional equipment had long struggled with three major challenges: Difficulty Controlling Dosage Accuracy: Powder scattering led to significant capsule weight variation, impacting product uniformity and compliance. Low Production Efficiency: Operators were forced to run at reduced speeds to achieve stability, creating a production bottleneck. Time-Consuming Changeover and Cleaning: The fine powder was difficult to clean, resulting in low equipment utilization. Customized Solution: Breaking the Deadlock with Innovative TechnologyAddressing these pain points, Boan Machine's technical team conducted in-depth research, tailoring an innovative solution around the 3500D model: Precision Dosing System: Utilizing a five-stage compacting filling rod and a precision ceramic dosing disc, the system effectively suppresses powder scattering. The step-by-step compaction ensures uniform and dense filling, guaranteeing dosage accuracy at the source. Efficient Contamination Control Design: The fully enclosed turret, combined with an industrial dust collection system, minimizes production dust. This design improves cleaning and batch changeover efficiency by over 70%. Intelligent Productivity Leap: Optimized equipment drive and control systems enable a production speed increase to 210,000 capsules per hour while maintaining precision, tripling the client's previous capacity. Stringent Acceptance: Demonstrating Excellence with DataThe client's engineering team conducted a comprehensive week-long test, with results far exceeding expectations: Stable and Reliable: A 72-hour continuous full-load operation maintained Overall Equipment Effectiveness (OEE) consistently above 95% with zero unplanned downtime. Excellent Precision: Random sampling across multiple batches showed capsule fill weight variation stably controlled within ±2%, demonstrating outstanding accuracy. Intelligent Protection: Under simulated extreme conditions like voltage and air source fluctuations, the equipment's intelligent protection system responded promptly, ensuring production safety. The client's Project Director praised highly: "Boan Machine's 3500D is more than just a piece of equipment; it is a perfect engineering solution that precisely solved our most troublesome issues. Its stability and precision are impressive." This successful delivery once again validates Boan Machine's philosophy of being "customer problem-oriented and technology innovation-driven," continually providing high-end production solutions with core value for the global pharmaceutical and health supplement industries.
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