Introduction
Auto powder filling machine is a kind of equipment used to fill powder materials into packaging containers. It is widely used in various industries, such as food, cosmetics, pharmaceuticals and so on.
This article will introduce the principle of dry powder filling machine and its working process in detail:
The principle of all in powder filling machine:
The working principle of the auto powder filling machine mainly includes the following steps:
1. Material supply
Powder materials are usually supplied to the hopper of auto powder filling machine through the vibrating feeder or screw feeder. The vibration or screw movement of the feeder conveys the powder material evenly to the next working section.
2. Filling device
Filling device is the core component of dry powder filling machine, which is responsible for quantitative filling of powder materials into the packaging container. Common filling devices include rotary filling device and auger type powder filling machine device.
2.1 Rotary filling device
Rotary filling device consists of rotary disc, filling tube and lifting mechanism. There are several filling tubes on the rotating disc, and each filling tube corresponds to a packaging container. During the working process, the rotating disc will rotate so that each filling tube is aligned with the powder material in the feeding hopper in turn. Then, the lifting mechanism lowers the filling tubes so that the powder material enters the packaging container. As the disc rotates, the filling process is repeated until all containers are filled.
2.2 Auger powder filling machine
The auger type powder filling machine device consists of a screw conveyor and a filling tube. The screw conveyor transports the powdered material from the feed hopper to the filling tube by means of rotation. The powder material will be pushed by the screw conveyor during the conveying process, so as to achieve quantitative filling. The rotating speed of the screw conveyor and the pitch of the screw can be adjusted according to different materials and filling requirements.
3. Control system
All fill powder filling machine is usually equipped with advanced control system to control the whole filling process. The control system can automatically adjust the working status of the filling device according to the set parameters, such as filling volume, filling speed and so on. At the same time, the control system can also monitor the operation of the equipment, such as fault alarms, equipment shutdown and so on.
Third, the working process
The working process of all in powder filling machine includes the following steps:
1. Start-up preparation: turn on the power, start the control system, and make initial settings of the equipment.
2. Material supply: supply the powder material into the hopper through the feeder.
3. Filling Device Adjustment: Adjust the parameters of the filling device, such as rotating speed, pitch, etc., according to the filling requirements.
4. Filling operation: Place the packaging container on the working table of the filling machine, start the filling device and begin the filling process.
5. Filling completion: when the packaging container reaches the set filling volume, the filling device stops working and the filling process ends.
6. Packaging container handling: remove the filled packaging container and carry out the next sealing, labelling and other operations.
Fourth, the advantages and applications
Automatic auger powder filling machine has the following advantages:
- High filling precision: the dry powder filling machine adopts advanced control system and filling device, which can achieve high precision filling and reduce the waste of materials.
- High production efficiency: the dry powder filling machine's working speed is fast and can meet the needs of mass production.
- Simple operation: all fill powder filling machine usually adopts touch screen or button control, simple and convenient operation, reducing the complexity of manual operation.
Dry powder filling machine is widely used in food, cosmetic, pharmaceutical and other industries. For example, in the food industry, powder filling machines are commonly used to fill products such as flour, icing sugar, coffee powder and so on. In the cosmetics industry, Dry powder filling machine is often used to fill foundation, eye shadow, honey powder and other products. In the pharmaceutical industry, automatic auger powder filling machine is commonly used for filling powder, pharmaceutical products.
V. Summary
Dry powder filling machine is a kind of equipment used to fill powder materials into the packaging container. Through the collaborative work of material supply, filling device and control system, auger powder filling machine is able to achieve high-precision and high-efficiency filling operation. It has a wide range of application prospects in food, cosmetic, pharmaceutical and other industries. With the continuous progress of science and technology, the performance and function of Dry powder filling machine will be more and more perfect to provide better support for the production of various industries.
1. Capsule filling machine capacity:
Determine the required production output in terms of hourly filling rate and daily production volume based on your manufacturing needs.
Select a machine model that can meet your current and future production requirements, with appropriate capacity headroom to accommodate business growth.
2. powder capsule filling machine Filling Accuracy:
Look for machines with advanced filling technologies, such as weight detection and automatic adjustment, to ensure consistent and precise fill weights for each capsule.
Examine the machine's fill weight deviation data to ensure it meets your product quality standards.
3. pharmaceutical capsule filling machine Automation Level:
Choose machines with automated features for feeding, unloading, inspection, and other processes to reduce manual intervention and improve production efficiency.
Evaluate the machine's level of intelligence, such as programmable control systems and user-friendly interfaces.
4. electric capsule filling machine Clean ability:
Select machines with hygienic design and easy-to-disassemble components for efficient cleaning to ensure product safety and quality.
Assess the machine's cleaning frequency and complexity to ensure effective daily maintenance.
5. capsule filling company Reliability:
Opt for reputable brands and quality-built machines to minimize breakdown risks and maintenance costs.
Evaluate the machine's expected lifespan and service intervals to ensure long-term stable operation.
6. Cost-Effectiveness:
Consider the overall cost, including equipment purchase, operating expenses, and production output efficiency, to select the most cost-effective solution.
Assess the total cost of ownership over the machine's lifetime, not just the initial investment.
7. capsule packaging machine Flexibility:
Choose a versatile machine that can accommodate different capsule sizes and materials to enhance the flexibility of your production line.
Evaluate the machine's adjustment range and changeover ease to ensure it can meet future product upgrade requirements.
8.pharmaceutical capsule filling machine Safety:
Select a machine that complies with local safety regulations to protect the operators.
Assess the machine's safety features, such as emergency stop and anti-pinch mechanisms.
9. Capsule filling company After-sales Service:
Choose a supplier with a good reputation and a professional service team to ensure the continuous and stable operation of the equipment.
Evaluate the supplier's response time, repair capabilities, and spare parts availability for effective after-sales support.
Boan Machinery Co., Ltd.'s capsule filling machine can meet your demand:
Precise Filling. Quality Assured.
Exceptional Quality. Reliable Performance.
Dedicated to Quality. Committed to Service.
Crafted with Precision. Built to Perfection.
Counting and Bottling Line can greatly increase the automation and efficiency of a production line. This line usually involves the following key steps:
Automatic feeding: automatic tablet capsule counting and bottling machine first automatically receives and accurately counts a certain number of pellet items, e.g. pharmaceuticals, food pellets, etc. This is usually achieved through the counting mechanism of the granule counting machine, such as rollers and sensors. Once the preset quantity has been reached, the counting Bottling machine passes these items on to the next stage.
Transfer and Docking: There is usually a transfer system, such as a conveyor belt, between the capsule bottling machine and the bottling machine, which passes the items counted by the Complete counting & bottling line to the inlet of the bottling machine in an accurate and precise manner. This process requires precise control to ensure that each bag receives the correct number of items.
Metering: Once the counting Bottling machine receives the items, its fully automatic capsule counting and bottling machine system will start working, filling capsule into the right size bottles according to the preset parameters and sealing the edges. At the same time, fully automatic capsule counting and bottling machine's metering system will ensure that the quantity of items in each bottle is the same as the quantity calculated by the capsule bottling machine.
Filling and sealing: After metering, the packer will fill and seal the items into the bottles that have been made. During this process, the packer will adjust the filling volume and sealing method according to the preset parameters to ensure the integrity and aesthetics of the bottle.
Marking and Output: Finally, the packer will mark the bottles, such as printing codes or labelling, to facilitate tracking and management of product information. Once these steps are completed, the packaged product is output to the next step or directly into the warehouse.
Through the automatic tablet capsule counting and bottling machine, companies can achieve full automated production from raw materials to finished products, reducing manual intervention, improving production efficiency, lowering production costs, and ensuring product quality stability and consistency. At the same time, this linkage also provides enterprises with more flexible production methods, which can quickly adjust the production plan and product specifications according to market demand.
I. Equipment performance assessment
NJP-2500 capsule filling machine as a key equipment for the production of drugs, its performance stability is directly related to the quality of drugs. Therefore, before the equipment is put into production, a comprehensive performance assessment should be carried out. The evaluation includes but is not limited to the accuracy, reliability, ease of operation and production efficiency of the equipment. At the same time, the key components and wear parts of the equipment are regularly tested and replaced to ensure that the equipment is always maintained in the best working condition.
Second, the production process analysis
The production process of NJP-2500 automatic capsule filling machine is analyzed in depth to identify the potential risks of each link. Through the optimization of the production process, rationalize the production time, reduce unnecessary operations in the production process, reduce the quality risks caused by improper processes. At the same time, the establishment of a strict production record system, the production process of each batch of detailed records, in order to facilitate the traceability and troubleshooting.
Third, raw and auxiliary materials control
Strict quality control of raw and auxiliary materials used for capsule filling. Establish a supplier assessment system, regular audits of suppliers to ensure that the raw and auxiliary materials provided by them meet the quality requirements. At the same time, the raw and auxiliary materials into the factory to carry out strict inspection and acceptance, to ensure that their quality is stable, no impurities, no pollution. For raw and auxiliary materials that do not meet the requirements, they are firmly returned or disposed of.
Operator training
Strengthen the training and management of operators of Njp2500 Medical Capsule Filling Machine. Ensure that the operators have the appropriate professional knowledge and skills, and can skillfully operate the equipment and correctly deal with the problems arising in the production process. Regular assessment and evaluation of the operators to ensure that their skills continue to improve. At the same time, the establishment of the operator's health records, the factors that may affect the quality of operation monitoring and management.
V. Influence of environmental factors
Considering the influence of environmental factors on NJP2500 Automatic Capsule Filling Machine, it should be ensured that the production environment is clean, dust-free and sterile. Establish a strict cleaning and disinfection system, regular cleaning and disinfection of the production environment. At the same time, monitor and adjust the temperature, humidity and other parameters of the production environment to ensure that it fluctuates within the appropriate range, in order to minimize the impact of environmental factors on equipment performance and product quality.
Sixth, maintenance and maintenance management
Establish Njp 2500 Quality cGMP full automatic capsule filling machine maintenance and maintenance management system to ensure that the equipment is always in good working condition. Develop a detailed maintenance and maintenance program, regular inspection and maintenance of equipment. For the faults and hidden dangers found, maintenance and treatment should be carried out in a timely manner to avoid affecting the normal use of equipment. At the same time, establish the maintenance file of the equipment, record the situation and results of each maintenance, so as to facilitate the subsequent troubleshooting and preventive maintenance.
VII. Risk assessment and monitoring
Conduct regular risk assessment and monitoring of the use of NJP 2500 Full Automatic Capsule Filling Machine. Identify potential quality risk points by collecting and analyzing information such as equipment operation data, production records and feedback on quality issues. For the identified risk points, formulate corresponding preventive measures and control measures to ensure that the risks are effectively controlled. At the same time, the establishment of risk monitoring mechanism, continuous attention and tracking of risk points to ensure that the risk is always in a controllable state.
Eight, the development of emergency plans
For possible equipment failure, production interruption and other emergencies, develop a detailed emergency plan. The plan should specify the emergency response process, responsible person, resource deployment and follow-up measures. At the same time, regular drills and training on the emergency plan are organized to improve the ability and level of response to emergencies. By formulating and implementing the emergency plan, we can ensure that we can respond quickly and effectively in unexpected situations, and minimize losses and impacts.
In summary, by comprehensive and careful planning and implementation of the quality risk management program for NJP-2500 automatic capsule filling machine, it can ensure the stable operation of the equipment and the high quality production of pharmaceutical products. At the same time, it also provides a strong guarantee and support for the sustainable development of the enterprise.
1, Cylinder compound movement
SBH Three dimension Mixer adopts a unique driving mechanism, so that the cylinder to achieve composite movement. This form of movement mainly includes two kinds of actions: rotation and oscillation. Cylinder in the horizontal direction for continuous rotation, at the same time, in the vertical direction is accompanied by periodic swing. This form of composite motion can effectively enhance the mixing effect of materials in the cylinder, and promote the uniform distribution of materials in all directions.
2, Three-way flow of materials
Under the action of the compound motion of the cylinder, the material in the SBH Blender machine presents the characteristics of three-way flow. Materials not only with the cylinder rotation for circular motion, but also due to the cylinder swing along the axis of the direction of the flip back and forth, while in the vertical direction of the material will also occur in the lift movement. This three-way flow ensures that the material in all levels, all areas of the full exchange and mixing.
3,Material diffusion
In the mixing process of SBH Mixing machine, the material is constantly diffused and mixed through the three-way flow. Under the continuous rotation and oscillation of the cylinder, collision, friction and shear between the material particles constantly occur, thus breaking the agglomeration state and achieving uniform dispersion of materials. At the same time, the diffusion of materials and doping process is also accompanied by the continuous turning and mixing of materials, further promoting the uniformity of mixing.
4,Uniform mixing to achieve
Through the compound motion of the cylinder and the three-way flow of materials, diffusion.
SBH High-speed blender can effectively achieve uniform mixing of materials. In the mixing process, the contact area between the material particles and the contact frequency is greatly increased, so that the material components in the mixing space to get full and uniform distribution. At the same time, the design of the mixer also takes into account the physical characteristics of the material and mixing requirements to ensure that the mixing effect is optimal.
5, Aseptic and dust-free operation
SBH Powder mixer machine is designed to focus on the need for sterile and dust-free operation. The barrel, mixing blades and other components of the mixer are made of easy-to-clean materials and can be easily cleaned and sterilised through disassembly and assembly.
In addition, the mixer is equipped with an effective sealing device to prevent the intrusion of external dust and microorganisms, ensuring the hygiene and safety of the mixing process.
6, Multi-directional operation characteristic
The multi-directional operation characteristic of SBH 3D motion mixer is an important guarantee for its efficient mixing. Mixer by changing the cylinder movement parameters, such as rotation speed, swing angle, etc., can be achieved for different materials, different mixing requirements of flexible adaptation. This multi-directional operation characteristic makes SBH 3D motion mixer widely used in many fields such as chemical industry, medicine, food and so on.
7, High-efficiency and energy-saving design
SBH High-speed blender is designed with high efficiency and energy saving in mind. The mixer adopts advanced drive system and transmission mechanism, which optimises the energy transfer path and reduces energy loss. At the same time, the mixer's compact structure and easy operation also reduce energy consumption during operation. In addition, the mixer also adopts an intelligent control system, which can automatically adjust the operating parameters according to the actual mixing situation, further improving the mixing efficiency and reducing energy consumption.
To sum up, SBH Three dimension Mixer achieves uniform mixing of materials through the principles of compound movement of cylinder, three-way flow of materials, diffusion and doping, and has the characteristics of aseptic and dust-free operation, multi-directional operation characteristics and energy-efficient design, etc. These advantages make SBH Mixing machine easy to operate. These advantages make SBH Blender machine play an important role in many fields, improve production efficiency and product quality.
DPP-80L Liquid Honey Blister Packing machine is an efficient and automatic packaging equipment designed for liquid products such as honey jam. The machine combines advanced blister packaging technology and automation control system to realise the whole automation operation from liquid filling, blister forming, heat sealing to finished product output.
DPP-80L AL PVC Film Small Blister Packing Machine has several remarkable features. Firstly, it adopts photoelectric control system to ensure automatic feeding of PVC, PTP and other materials and automatic punching and cutting of waste edges, thus ensuring the stability of ultra-long distance multi-station synchronisation. Secondly, its punching times and production capacity have reached the leading level in the industry, which can meet the demands of large-scale and high-efficiency production. In addition, the equipment is equipped with imported control system, and can be configured with missing material leakage mending device and missing grain detection rejection device according to user's requirements, thus greatly improving the accuracy and reliability of packaging.
In terms of safety, DPP-80L Small Automatic Honey Jam Butter Blister Packing Machine also does quite well. It is equipped with multiple safety protection measures, such as safety guard, electrical overload protection, etc., to ensure the safety of operators and stable operation of the equipment. Meanwhile, the easy-to-clean and maintain characteristics of the equipment also reduces the operating cost and maintenance difficulty for enterprises.
In addition, DPP-80L Blister Packing Machine for Jam Honey PVC Blister Packaging for honey jam liquid has good applicability and flexibility. The shape and size of the blister can be adjusted according to the actual needs to adapt to different specifications and packages of honey jam products. Meanwhile, the operation interface of the equipment is simple and clear, so that the operator can quickly get started and make parameter settings and adjustments.
In conclusion, Honey Jam Butter Blister Packing Machine, with its high efficiency, accuracy and safety performance characteristics, has a wide range of application prospects in the field of packaging honey jam and other liquid products. It will bring higher production efficiency, lower production cost and better product quality for related enterprises, thus enhancing their market competitiveness and profitability.
Small dosage liquid alu pvc blister packaging machine is favoured for its wide applicability. It can be used in many industries such as pharmaceutical, food, cosmetic, chemical, etc. It is especially suitable for the occasion of blister packaging of liquid products in small dosage. Whether it is oral liquid, medicinal liquid, flavouring liquid or cosmetic essence, etc., small dose liquid blister packaging machine can easily cope with, for different industries to provide convenient packaging solutions.
Automatic liquid filling line is a widely used automated production equipment in the pharmaceutical, health care and food industries, mainly used for quantitative filling and sealing of liquid products. In this article, the working principle of oral liquid high-speed filling machine will be introduced in detail, mainly covering the transmission and synchronisation mechanism, liquid supply and flow rate control, container conveying and positioning, filling needle tracking and filling, defoaming and accurate filling, cap arrangement and delivery, cap pressing and sealing, as well as automation control and operation.
First, transmission and synchronisation mechanism
Oral liquid filling line transmission and synchronisation mechanism is the key to ensure stable operation of the equipment. Usually, the equipment is driven by servo motors or stepper motors, and through precise transmission devices, such as gears, chains or synchronous belts, etc., to achieve the coordinated work of various components. In addition, the use of encoders, sensors and other feedback devices to ensure precise control of the movement speed and position of the equipment to achieve high-speed and efficient production.
Second, the liquid supply and flow rate control
The Oral liquid filling machine supply system is responsible for transporting liquid raw materials to the filling head. Through liquid pumps or peristaltic pumps and other devices to achieve stable delivery of liquid. Flow rate control depends on precise flow regulation devices, such as flow meters or proportional valves, to ensure stable and accurate liquid flow rate.
Third, the container delivery and positioning
Container conveying system is responsible for transferring empty bottles to the filling station. This is usually achieved by means of conveyor belts, chutes or rotating discs. In order to ensure the accurate positioning of bottles, the equipment is equipped with positioning devices, such as cylinders, motors, etc. Through precise control, the precise positioning of bottles in the filling station is achieved.
Fourth, the filling needle tracking and filling
Filling needle is the key component for liquid filling. After the bottle is positioned, the filling needle automatically descends and inserts into the bottle mouth for filling. In order to ensure the accurate docking between the filling needle and the bottle mouth, the equipment adopts tracking devices, such as photoelectric sensors or visual recognition systems, to monitor the position of the bottle mouth in real time and adjust the position and height of the filling needle. During the filling process, precise quantitative filling is achieved by controlling the opening and closing time of the filling needle and the flow rate of the liquid.
V. Anti-foaming and precise filling
In order to avoid air bubbles in the filling process, affecting the filling accuracy, oral liquid high-speed filling machine is usually equipped with anti-foaming devices. These devices eliminate air bubbles in the liquid through blowing, pumping or mechanical vibration to ensure the accuracy of filling. At the same time, through the precise metering system and flow rate control, the precise filling of each bottle is achieved to meet the product quality requirements.
Sixth, cap arrangement and conveying
Cap arranging and conveying system is responsible for orderly conveying the caps to the sealing station. The bottle cap first passes through the arranging device, so that it is neatly arranged on the conveyor belt. Then, the bottle caps are transported to the corresponding bottles on the conveyor belt, ready for sealing.
Seventh, bottle cap pressing and sealing
After the cap is conveyed in place, the Oral liquid bottling line will press the cap on the bottle mouth through the pressing mechanism. The pressing mechanism usually adopts cylinder or electric actuator and other devices, through precise control of the pressing force, to ensure that the cap and the bottle mouth of the close combination. At the same time, the sealing device such as rotary cap head or compression cap head, the bottle cap sealing operation to ensure that the bottle is sealed.
Eight, automatic control and operation
fully automatic 4/6/8/10/12 filling heads Oral Liquid Filling Machine for Pharmaceutical Industry Plant adopts advanced automation control system to achieve precise control of the whole production process. The control system is usually composed of PLC (programmable logic controller) or microcontroller and other core components, through the programming to achieve the equipment's motion control, logic judgement and data processing and other functions. Through the touch screen or computer interface, the operator can conveniently set the parameters of the equipment, monitor the operating status and view the production data. In addition, the equipment also has fault self-diagnosis and alarm function, can be timely found and deal with equipment failure, to protect the smooth progress of production.
In summary, the Pharmaceutic Oral Liquid Filling Machine achieves efficient and accurate oral liquid filling production through the transmission and synchronisation mechanism, liquid supply and flow rate control, container conveying and positioning, filling needle tracking and filling, defoaming and accurate filling, cap arrangement and conveying, cap pressing and sealing, as well as automation control and operation, and other aspects of the collaborative work. The in-depth understanding and application of these technical principles help to improve the production efficiency and product quality of the equipment and create greater economic benefits for the enterprise.
Working Principle:
The SMG GRANULATOR operates on the principle of high-shear mixing and granulation. The machine features a specialized impeller or rotor that rotates at high speeds, creating a strong shear force within the processing chamber. This shear force effectively breaks down and agglomerates the input materials, facilitating the formation of uniform granules or pellets.
The materials are fed into the processing chamber, where they are subjected to the high-shear mixing action. The precise control over parameters such as speed, temperature, and residence time ensures that the materials are processed to the desired particle size and consistency. The resulting granules or pellets are then discharged from the machine, ready for further processing or packaging.
The energy-efficient design of the SMG Mixer Granulator, combined with its versatile mixing and granulating capabilities, makes it a highly sought-after solution for a wide range of industrial applications.
The high-shear mixing and granulation process in the SMG Mixing and Granulating Machine ensures the production of uniform, high-quality granules or pellets through the following mechanisms:
1. Intense Shear Forces:
The high-speed rotation of the impeller or rotor within the processing chamber generates intense shear forces.
These shear forces act on the input materials, breaking down agglomerates and individual particles into smaller, more uniform sizes.
2. Controlled Mixing:
The carefully designed mixing chamber and impeller geometry create a highly controlled and homogeneous mixing environment.
This ensures thorough and even distribution of the materials, preventing the formation of large agglomerates or uneven particle sizes.
3. Tailored Residence Time:
The SMG high shear Mixer and Granulator allows for precise control over the residence time of the materials within the processing chamber.
By adjusting parameters such as rotor speed and feed rate, the residence time can be optimized to achieve the desired degree of mixing and granulation.
4. Temperature Regulation:
The machine is equipped with advanced temperature control systems that maintain the optimal temperature within the processing chamber.
Proper temperature regulation prevents thermal degradation of the materials and ensures consistent physical and chemical properties of the final granules or pellets.
5. Particle Size Distribution:
The high-shear mixing action, combined with the controlled residence time and temperature, facilitates the formation of granules or pellets with a narrow and uniform particle size distribution.
This consistency in particle size is crucial for ensuring the quality and performance of the final product, whether it is used in manufacturing, processing, or further applications.
6. Scalable Design:
The SMG Energy-efficient mixer and granulator is available in various model sizes, allowing users to select the appropriate capacity and scale to meet their production requirements.
This scalability ensures that the high-shear mixing and granulation process can be replicated across different production volumes, maintaining the same level of quality and efficiency.
By leveraging these advanced features and process controls, the SMG GRANULATOR is a versatile Mixing and Granulating Machine that combines high-performance mixing and granulation capabilities. It is widely used in the processing of various materials, including plastics, chemicals, pharmaceuticals, and food ingredients. The SMG GRANULATOR excels at efficiently transforming raw materials into uniform, high-quality granules or pellets, making it an ideal solution for industrial-scale production and material reprocessing.
Automatic 16-lane counting and filling production line case design
1.The expected daily production capacity (in terms of capsule quantity).
between 500,000 to 1000,000 capsules per day packaging
2.The capsule specifications (size, model) being used.
Different capsule sizes require compatible equipment.
Capsule size we use #1, #0, #00 hard vegetable capsules.
3.The nature of the capsule material (powder, granules, etc.).
The material characteristics will impact the design Capsules counting and Gummies counting process and filling in the bottles with automatic bottling line.
4.The production environment requirements (cleanroom class, temperature, humidity, etc.)
To ensure the production line equipment can meet the environmental conditions.
no special temperature and humidity requirements just room temp 20C , 35% humidity.
We do need GMP compliance in room and machine as our facility is GMP certified for Cleanroom Class.
5.Whether higher levels of automation are required (such as automatic bottle filling, etc. Or blister and then cartooning machine added or other package material filling).
We need automatic bottles filler, silica inserts, metal detector, capper, heat induction sealer, plastic shrink seal on top of cap, expire date and lot printer, labeler, and collecting table.
6.The layout requirements for the production line (floor space, arrangement, etc.).
To design a production line solution suitable for the customer's facility, we have facility to hold the whole line in straight.
7.Subsequent maintenance, training, validation, and other requirements
we might need a training for operation and maintenance and need to be according to our country, no other requirments.
automatic 16-lane counting and filling production line, including detailed information on various machines and equipment.
The main equipment includes:
1. BA-1000 Bottle Turntable
2. BA-DSL-16pro 16-Lane Counting Machine
3. BA-150 Metal Detector
4. BA-GZJ-600D Desiccant Filler
5. BA-XG-200D High-Speed Capping Machine
6. BA-FK-3000 Induction Sealer
7. BA-YPTB-200 Vertical Round Bottle Labeling Machine
8. BA-TB-150 Shrink Sleeve Machine
Each equipment has detailed technical specifications and functional introductions, including applicable scope, production capacity, dimensions, weight, etc.
The entire production line can complete the automated production process from automatic bottle feeding, counting, filling, capping, labeling, to shrink sleeve application.
The entire production line meets GMP requirements and is suitable for automated production in industries such as pharmaceuticals and food.
Automatic Tablet and Capsule Counting Machines is an automated equipment integrating counting, dispensing and packaging, which is mainly used for accurate counting and fast packaging of pharmaceuticals or foodstuffs such as capsules, tablets, granules, etc. It is suitable for pharmaceutical factories, scientific research units, laboratories and hospitals providing a convenient solution for small batch and multi-species production.
Main components and functions of the Capsule/Tablet counting line
Capsule Counting machine and packing machine is mainly composed of the following parts.
1.Vibrating feeding device:Through the vibrating effect of electromagnet, the capsules will be sent from the hopper to the conveyor belt smoothly and reliably.
2. Photoelectric sensor: counts the capsules on the conveyor belt and transmits the counting result to the control system.
3. Control system: according to the preset counting quantity, control the filling device to fill the specified quantity of capsules into the packing container.
4. Packaging system: complete the sealing of capsules and labeling, forming a complete packaged product.
Pill and Capsule Counter workflow and operation steps
1. Turn on the power, start the tablet counting machine, make the counting disk rotate counterclockwise.
2. Put in the appropriate amount of capsules, adjust the electromagnetic vibration intensity, so that the capsules are easy to enter the counting hole.
3. Set the number of counting, start the counting system, the photoelectric sensor starts to work.
4. According to the counting result, the control system controls the filling device to fill the specified number of capsules into the package.
According to the counting result, the control system controls the filling device to fill the specified number of capsules into the packing container.
5. Packaging system completes sealing and labeling to form a complete packaged product.
Gummy counting machine:
The main structure includes feeding device, vibrating device, counting unit and separating device.
The main structure includes feeding device, vibrating device, counting unit and separating device. It is designed to handle a wide range of candy sizes and shapes quickly and accurately.
Automatic Tablet and Capsule Counting Machines:
These machines may contain solenoid vibration units, photoelectric or visual counting zones, filling units, and sealing systems.
These machines typically require a higher degree of precision and stability to ensure accurate and consistent capsule filling.
Powder filling machine-Boan Machine Manufacture
1. Raw material feeding and pretreatment system:
Raw material storage tank and conveying system
Weighing and batching system
Crusher, mixer, vibrating sifter and other pre-processing equipment
2. Filling system.
Volumetric metering device, can accurately control the filling volume of 150 grams - 3 kg.
Automatic high speed rotary filling machine for 20oz and 7000cc cans with a capacity of 30 and 20 pcs per minute.
Automatic conveyor line to feed the cans into the filling area.
3. Sealing system.
Thermal induction automatic sealing machine for high sealing of plastic cans with aluminum foil.
The sealing head is adapted to the can size 89-120mm.
4. Auxiliary equipment.
Can washing machine to ensure cans are clean.
Automatic spoon insertion machine to put the measuring cup into the can.
Automatic desiccant dispenser, put the desiccant package into the can.
Metal detector to ensure that the product is free from metal impurities.
5. Printing and Automated Packing.
Automatic inkjet printer, print the lot number and production date on the bottom of the can.
Labeling machine, labeling the cans.
Automated Packing line, put the sealed cans into cartons.
For different products, production parameters and auxiliary equipment can be adjusted according to the actual situation.
The working principle of each part of the machine is listed in detail.
1. Dry prodcut and powders filling machine Raw material feeding and pre-treatment system.
Raw material storage tank and conveying system: screw conveyor or belt conveyor is used to convey raw materials from the storage area to the production line.
Weighing and batching system: Electronic scales are used for accurate weighing of batches, and raw materials are automatically placed according to the recipe requirements.
Crusher: High-speed rotating blades are used to pulverize the raw materials to achieve the required fineness and uniformity.
Mixer: the use of propeller or impeller mixing, will be fully mixed with different raw materials.
Vibrating sieve machine: using vibrating sieve to remove oversized or impurity particles, to ensure that the raw material particle size meets the requirements.
2. auger powder filling machine system.
Volumetric metering device: using piston or screw type metering, through the circular movement of the piston or screw, accurate measurement of the required filling weight.
Rotary filling machine: through the rotary distribution disk, the measured powder will be quickly injected into the tank at one time. The aperture of the dispensing disk can be adjusted to suit different can types.
Automatic Conveyor Line: Adopting belt or roller conveyor line, the empty cans will be continuously fed into the filling area, realizing fully automatic operation.
3. Sealing system.
Thermal induction sealing machine: the can mouth cover is heated to a certain temperature by the sealing head, which melts the cover material and the can mouth under pressure to form a solid thermal melt seal.
Sealing head: According to different can mouth size 89-120mm, the heating sealing head with corresponding diameter is used to ensure the sealing effect.
4. Auxiliary equipment.
Can body washing machine: Adopt air washing machine to clean the inner wall of can body thoroughly to ensure no impurity.
Spoon automatic insertion machine: through the mechanical arm, the pre-prepared measuring cup into the tank accurately.
Desiccant Automatic Insertion Machine: The individually packaged desiccant is automatically inserted into the can to further protect the product.
Metal Detector: Scan the products for metal impurities through metal detection sensor to ensure product quality and safety.
5. Printing and Poweder packing machines.
Inkjet Printing Machine: The inkjet printing head is used to print the batch number and production date on the bottom of the can.
Labeling machine: the pre-designed labels are automatically attached to the can.
Packing line: put the sealed canned products into cartons manually or automatically to complete the packaging.
Powder filling production line-Powder Filling Solution-Powder Dispensing Soluctions
The whole production line can realize the full automation operation from raw material putting, filling, sealing, assisting to printing and labeling, which meets the GMP standard, and is suitable for the filling of powder products with different capacity from 20oz to 7000cc.
Liquid filling machines are essential equipment for the production of oral liquids, syrups, and suspensions. These machines offer automated and precise filling of various liquid products into containers like bottles, vials, or pouches.
Oral Liquid/Syrup/Suspension Filling Machine:
The oral liquid/syrup/suspension filling machine is designed to handle the accurate and efficient filling of these liquid pharmaceutical products. It typically includes features like multiple filling heads, servo-driven piston pumps, and integrated capping/sealing capabilities.
Complete Liquid Packing Line for Oral Liquid/Syrup/Suspension:
A complete liquid packing line encompasses the entire process from filling to final packaging. It includes components like:
- Bottle/container handling and feeding
- Liquid filling stations
- Capping/sealing machines
- Labeling and coding systems
- Cartoning and case packing equipment
Oral Liquid Filling Line including Bottle Filling and Capping Machine:
This specialized line focuses on the core processes of bottle filling and capping for oral liquid products. It integrates bottle handling, liquid filling, and automated capping to provide a streamlined solution.
Fully Automatic 6/8/10/12 Filling Heads Oral Liquid Filling Machine for Pharmaceutical Industry Plant:
High-capacity oral liquid filling machines with 6, 8, 10, or 12 filling heads are designed for pharmaceutical manufacturing plants. These fully automated systems offer precise volumetric filling, high throughput, and consistent product quality.
The key aspects covered include the liquid filling solutions, specific oral liquid/syrup/suspension filling machines, complete packing lines, and high-speed, multi-head filling equipment for pharmaceutical production facilities.